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Operator's Safety and Service Manual
Grinder
TCG-10
www.discount-equipment.com
It is the OWNER´S RESPONSABILITY to communicate information on the
SAFE USE and OPERATION of this machine to the operators.
27112013
1

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Summary of Contents for TK TCG-10

  • Page 1 Operator’s Safety and Service Manual Grinder TCG-10 www.discount-equipment.com It is the OWNER´S RESPONSABILITY to communicate information on the SAFE USE and OPERATION of this machine to the operators. 27112013...
  • Page 2 Jax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump, Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1.Serial Number Location ..........3 2.Parts Ordering Procedure .......... 3 3.Assembling Instructions ..........4 4.Safety Precautions ............. 4 5.Safety Notice & Decals ..........5 6.Before Operating............9 7.Starting Engine ............10 8.Operating Instructions ..........11 9.Service Instructions ..........14 10.Maintenance Schedule ..........
  • Page 4: Serial Number Location

    1. SERIAL NUMBER LOCATION The model/serial number decal is located on the shroud assembly (black). (Write model number) (Write serial number) The unit’s year of manufacture can be determined by the serial number. Contact your nearest sales branch or for more information. This Unit warranty is stated in this Operational and Safety manual on page 16.
  • Page 5: Assembling Instructions

    REMEMBER – You own the best. If repairs are needed, use only purchased parts from authorized distributors. 3. ASSEMBLING INSTRUCTIONS UNPACKING 1. Remove the unit and all components from its shipping crate. You will see:  Preassembled grinder  Grinders weight kit. ...
  • Page 6: Safety Notice & Decals

    IGNITION SYSTEMS Breakerless magneto and batteries ignition systems CAN CAUSE SEVERE ELECTRICAL SHOCKS, avoid contact with these components or their wiring. SAFE DRESS DO NOT WEAR loose clothing, rings, wristwatches, etc., near machinery. NOISE PROTECTION Wear O.S.H.A. specified hearing protection devices. FOOT PROTECTION Wear O.S.H.A.
  • Page 7 READ SAFETY DECALS CAREFULLY Carefully read and follow all safety decals. Keep them in good conditions. If they become aged, replace as required. If repainting, REPLACE ALL decals. Decals are available from your authorized Distributors. Decals are not shown to scale. 201155 201157 IMPORTANT NOTICE...
  • Page 8 READ SAFETY DECALS CAREFULLY Carefully read and follow all safety decals. Keep them in good condition. If they become aged, replace as required. If repainting, REPLACE ALL decals. Decals are available from your authorized Distributors. Decals are not shown to scale. 201005 201005 201026...
  • Page 9 SAFETY PRECAUTIONS DANGER EXPLOSION HAZARD Never operate the machine in an explosive atmosphere, near combustible materials or where ventilation does not clear exhaust fumes. WARNING BURN HAZARD Never come into contact with the engine or muffler when engine is operating or shortly after it is turned o f f .
  • Page 10: Before Operating

    6. BEFORE OPERATING REMEMBER! It is the owner´s responsibility to communicate information on the safe use and proper operation of this unit to the operators. Before operating, review SAFETY PRECAUTIONS listed on page 6 of this manual. Familiarize yourself with the operation of the unit and confirm that all controls function properly BEFORE starting engine.
  • Page 11: Starting Engine

    7. STARTING ENGINE/AIR GAS ENGINE 1. With the Grinder engine level in the ground check oil level and add oil and fuel as required. 2. Pull the stop switch on the unit to its "Out" position. 3. Prior to starting engine, raise the cutter cage assembly using the hand knob lever, so that cutters do not touch the ground surface, "IDLE"...
  • Page 12: Operating Instructions

    STOP THE ENGINE OR ELECTRIC MOTOR BEFORE: Adding fuel. Leaving equipment unattended for any amount of time. Making any repairs or adjustments to the unit. Lifting/Transportation. 8. OPERATION INSTRUCTIONS 1. Before starting the engine, raise the front of the machine to a clear working surface. 2.
  • Page 13: Service Instructions

    TYPICAL GRINDER APPLICATIONS  Leaving uneven joints.  Light grinding or concrete surfaces cleaning.  Remove mastics, thin-sets, high spots, epoxies and urethanes.  Trailed and stabilizers included.  Lightly texturized concrete surfaces.  Sidewalk Repairs.  Concrete Removal.  Floor Cleaning/Preparation. ...
  • Page 14 STORING 1. Drain fuel tank. 2. Clean drive shaft, threats. Coat parts with grease. 3. Lube all bearings 4. Empty water system 5. Clean all moving parts with WD-40 lubricant. 6. Lower unit completely. 7. Cover unit for protection. ENGINE See engine owner´s manual maintenance schedule.
  • Page 15 2. To remove and accessory there are several different types but all are installed in the same manner, use a wooden block as explained in the below illustration. Never hammer directly on any accessory, damage to the self-adjusting system will result and the accessory will have to be replaced.
  • Page 16: Maintenance Schedule

    10. MAINTENANCE SCHEDULE 1. Check all hardware after the first 5 hours of use, the follow the maintenance schedule. Every 3 Every 6 Every 9 Every 12 Maintenance After 45 After months months months months days or every use Services Intervals 50 hrs.
  • Page 17: Torque Chart

     Re-torque all bolts after the first eight hours of Hardware operation and check hardware every 25 hours. Replace any worn or damaged hardware as needed. Replacement hardware should be grade 5 and zinc plated.  Replace if they become aged, damaged or cannot Safety Decals be easily read.
  • Page 18 Jax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump, Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar...

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