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Maintenance & Operation Manual
DCPS-SHELF-6KW SYSTEM
220VAC Input (1Phase 3Wire)
-48VDC Output
111A per Shelf
37A per Rectifier Module
This document is the property of Eagle Eye Power Solutions, contains proprietary information, and is
not for disclosure or use in any form or fashion without express written permission from Eagle Eye
Elecomm.
WWW.EEPOWERSOLUTIONS.COM
DCPS-SHELF-6KW Operation Manual
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Copyright © 2016
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All Rights Reserved
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Table of Contents
Summary of Contents for Eagle Eye Power Solutions Calidad 1U
- Page 1 111A per Shelf 37A per Rectifier Module This document is the property of Eagle Eye Power Solutions, contains proprietary information, and is not for disclosure or use in any form or fashion without express written permission from Eagle Eye Elecomm.
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Page 2: Table Of Contents
DCPS-SHELF-6KW Issue 2.0 Sept-2016 Maintenance & Operation Manual - CONTENTS - SYSTEM SPECIFICATIONS ........................9 ....................... 9 LECTRIC HARACTERISTICS 1.1.1 Input Characteristics ........................9 1.1.2 Output Characteristics ........................9 ........................10 AFETY EQUIREMENTS 1.2.1 Electro Magnetic Interference (EMI) ..................10 1.2.2 Surge Voltage of Power Cable .................... - Page 3 DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 RECTIFIER SYSTEM OPERATION ....................... 17 ......................17 ECTIFIER YSTEM PERATION ....................18 ECTIFIER EMOVAL EPLACEMENT ......................18 ECTIFIER ODULE ESTART RECTIFIER MAINTENANCE........................18 ............................18 VERVIEW ......................... 19 ERIODIC NSPECTION ....................... 19 DDING ECTIFIER ODULE...
- Page 4 - This product has been manufactured under strict quality management. If any potentially hazardous procedure cannot be performed safely with regard to life or connected equipment, contact EAGLE EYE POWER SOLUTIONS immediately. - Pay special attention to sections throughout this manual that are highlighted with the following...
- Page 5 DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 《Check of Contained Materials》 ● Ensure that the product type and quantity received is the product type and quantity that you ordered. Use the enclosed shipping documents to verify all contents. ● Ensure that all parts and hardware are accounted for and with no deformation, damage, peeling or scratched paints, or cable damage.
- Page 6 DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 《Directions in Operation》 Injury, Electric Shock, Fire ● Do not run this system in a place with flammable or corrosive gases, dew or humidity. (It may cause an electric shock or fire.) ●...
- Page 7 DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 ● When cables are connected, battery should be separated from the rectifier system except one point of the conductor at each cell. ● Start operation after all connections (battery, load, and grounding wires/cables) are made but Circuit Breakers are OFF.
- Page 8 DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 《Test & Repair》 Electric Shock, Fire ● Trained and qualified personnel should perform test and repair work periodically with designated methods. (Violating this directive is a risk to life and limb and may cause an electric shock or fire.) ●...
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Page 9: System Specifications
DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 1 - System Specifications 1.1 Electrical Characteristics 1.1.1 Input Characteristics 1) Rated input voltage : 1 Φ 3W 220Vac 2) Input voltage range: 85Vac ~ 296Vac (Nominal:176VAC ~ 296VAC) 3) Input frequency : 47 ~ 63Hz 4) Efficiency : typical 96% (at 40% ~ 60% load) 5) Power factor : ≥... -
Page 10: Safety Requirements
DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 Safety Requirements 1.2.1 Electro Magnetic Interference (EMI) EN55022/EN61204-3 Class A 1.2.2 Input Surge Voltage Voltage →6kV (1.2 ×50 ㎲), Current →3kA (8 × 20 ㎲) 1.2.3 Leakage Current ≤ 10mA 1.2.4 Withstand Voltage 1) Input to Output: 3.0kVac (1 minute) or 4242Vdc (1 minute) 2) Input to Chassis : 1.5kVac (1 minute) or 2121Vdc (1 minute) -
Page 11: Installation & Cabling
DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 2 - Installation & Cabling DCPS-6K (SHELF) Figure 2-1 Front View 2.1 Preparation for Rack Installation This rectifier is required to be installed using an indoor cabinet/rack in a clean, dry location, with at least 50cm spacing at the front and rear of the shelf to allow for unrestricted air flow. -
Page 12: Dc Output Connection
DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 Frame Ground (FG) : min. 8SQ (8AWG) / 1 or 2 HOLE LUG (5Øx15mm) Frame Ground ACL (L1) (FG) AC Ground ACN (L2) (PE) Figure 2-2. AC Input & FG Cable Connection 2.2.2 DC Output Connection DC output cable should be connected referring to Table 2-1 and Figure 2-3. -
Page 13: Communication Cable Connection
DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 Figure 2-3 Output Cable Connection 2.2.3 Communication Cable Connection Rectifier alarm and operation status are sent out over Debug and Ethernet ports. Pins are assigned as follows: Ethernet (TCP/IP) Digital Input Alarm (4ports) Battery Temp Dry contact Debug... -
Page 14: Initialization & Check Points
DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 3 - Initialization & Check Points Once all of the cabling and installation procedures are finished, initialize the system and perform the functional test in the following order. Check carefully if there are any service failures or alarms during the test. 1) Check that all of the power switches have been turned off, and check polarity and cable connection status using DVM. -
Page 15: Rectifier Module Removal
DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 EJECTOR Figure 3-1. Rectifier Unit Front View 3.2.2 Rectifier Module Removal Remove the Rectifier Module by pushing in on the top front portion of the ejector then pull the ejector handle to slide the module out from the shelf assembly. -
Page 16: Abnormal Actions /Corrective Measures
DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 WINDOW SELECTION INDICATOR BUTTON Control Unit Front View Figure 3-2. 3.4 Abnormal Actions / Corrective Measures If the FAIL LED (red) is on while the Rectifier System is powered ON, the alarm status will be displayed on the LCD window of the control panel and the audible alarm will sound. -
Page 17: Rectifier Module (Nespace-48/2K) Configuration
DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 check the actual status of the alarm. Check the (Default: Normally open) Digital input (Ext) Alarm cable If Control Unit has any problems, power the AC off Port6 Control to the Shelf then remove and reinsert it. If it fails again, replace the Control Unit. -
Page 18: Rectifier Removal / Replacement
DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 If any error on the rectifier system is not solved under the direction of above Table 3-1, contact a Sales Representative or the headquarters of Dongahelecomm. 5.2 Rectifier Removal / Replacement The Rectifier Modules are hot-swappable so can be replaced with AC power applied. ①... -
Page 19: Periodic Inspection
DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 the system alarm to be cleared quickly and efficiently to minimize technician time and maximize system up-time. Note : As this rectifier uses AC voltage, it may cause electric shock. As battery voltage is fed to the system, safety measures should be taken to repair and maintain the rectifier. -
Page 20: Problem Solving
DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 * Workers should not wear rings, watches or metallic accessories. * If non-insulated conductors are used, check using a power meter if voltage is fed to them. - Circuits and boards should be protected from EMI. Problem Solving This rectifier has been designed for users to solve problems easily. - Page 21 DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 Definitions C/B : Circuit Breaker S/W : SWitch RMS : Root Mean Square LVD : Low Voltage Disconnect ACF : AC Fail(power failure) ACV : AC Voltage ALM : ALarM AMP : AMPere AUTO-FL MODE : AUTO-FLoating charging MODE AUTO-EQ MODE : AUTO-EQualize charging MODE DCV : DC Voltage...
- Page 22 DCPS-6K Maintenance & Operation Manual Issue 2.0 Sept-2016 RX : Receipt channel TX : Transmit channel Temp : Temperature UV : Under Voltage V1.0 : Version 1.0 ERR : ERRor ENT : ENTer LCA : Load Current Ampere 22 /23 DCPS-6K Maintenance &...