Workzone WZAW 150 Operating Instructions Manual

Arc welder

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ArC WeLder

operAtING INStruCtIoNS - uSer GuIde

Now you have purchased a Workzone® product you

can rest assured in the knowledge that as well as your

3 year parts and labour guarantee you have the added

peace of mind of dedicated helplines and web support.

MODEL: WZAW 150, 10/2013

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Summary of Contents for Workzone WZAW 150

Page 1 ArC WeLder operAtING INStruCtIoNS - uSer GuIde Now you have purchased a Workzone® product you can rest assured in the knowledge that as well as your 3 year parts and labour guarantee you have the added peace of mind of dedicated helplines and web support.
Page 2: Table Of Contents
Contents Welcome General Information and Safety Instructions Assembly and Parts List Getting Started Features Instructions Warranty Card After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 3: Welcome
ALDI. We want you to be completely satisfied with your purchase so this Workzone® product is backed by a comprehensive manufacturer’s 3 year warranty and an outstanding after sales service through our dedicated Helpline.
Page 4: General Information And Safety Instructions
Repairs and/or maintenance work may only be carried out by qualified personnel. • Use only the power cables and welding cables supplied. • Ensure that the appliance is looked after properly. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 5 • Do not approach the arc within a radius of 15 m unprotected. • Protect yourself (and others around you) against the possible hazardous effects of the arc. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 6 If electric touch voltages occur, switch off the welding set immediately and have it checked by an expert. • Always check for good electrical contacts on the welding current side. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 7 Welds that are exposed to large stresses and must comply with safety requirements may only be completed by specially trained and approved welders. Examples of such welds include pressure vessels, rails, trailer hitches, etc. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 8 48 V (effective value). Therefore, the appliance may not be used for these purposes because its output voltage is higher than this. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 9 Do not store or use the equipment in wet conditions or in the rain. Use the equipment only indoors. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 10 Highest rated value of the line current [A]. 1max Effective value of the highest line current [A]. 1eff Ip 21 S Protection type. Insulation class. Electrode holder connection. Ground terminal connection. Control lamp for overheating. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 11: Assembly And Parts List
Assembly and Parts List Fig 1 Fig 2 Fig 3 After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 12 Assembly and Parts List Fig 4 Fig 5 K, L, M Fig 6 Fig 7 Fig 8 Fig 9 After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 13: Getting Started
Screws for handle Safety glass retaining pins Handle Face shield frame Items supplied (Fig. 1/2) Welding set Face shield parts State 2 in 1 wire brush / chipping hammer After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 14 Getting Started Welding preparations Connect the earth terminal (-) (2) direct to the part to be welded or to the support on which the part is resting. Ensure that the earth terminal (-) is in direct contact with the part to be welded. You should therefore avoid coated surfaces and/or insulated materials.
Page 15: Features
Ø2 x 300 + Ø2.5 x 350, 25 pcs 25 pcs 100 pcs 60 pcs EUK CODE TBC EUK CODE TBC EUK CODE TBC EUK CODE TBC 1591312 1591420 1591736 1591100 After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 16: Instructions
Do not remove the slag until the weld has cooled. If you want to continue a weld after an interruption, the slag from your initial attempt must first be removed. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 17 If you wish to continue welding a joint after taking a break, the slag at the end of the joint must be removed first. Prime the arc in the joint and melt the electrode at the point where the two joints meet. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 18 The arc length should be approximately 1 - 1.5 times the diameter of the electrode. The arc length should be kept as constant as possible. Hold the electrode at an angle approximately 70° - 80° to the workpiece. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 19 Advancement speed too high: Leads to insufficient penetration of the base material, a narrow and high seam and large deposits of slag which can be difficult to remove. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 20 Working with the correct arc length, advancement speed, current intensity and inclination of the electrode produces a regular cord, a fine mesh and a joint free of porosity and slag inclusions. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 21 This joint is very simple to achieve, but is not practical for materials thicker than 10 mm. For materials thicker than 10 mm, we recommend preparing a joint as illustrated in figure 10. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 22 In this case the electrode must be kept inclined at 50° / 70° to the vertical axis going through the joint. Advance steadily with a light cross oscillation. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 23 The arc must be kept very short and, if necessary, make quick jumps forward to ensure that the bath has time to solidify. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 24 Store the equipment and accessories out of children’s reach in a dark and dry place at above freezing temperature. The ideal storage temperature is between 5°C and 30°C. Store the electric tool in its original packaging. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 25 Instructions Circuit diagram - Additional Illustration Input Output After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 26 Cleaning is best carried out with a fine brush or a cloth. Ordering spare parts Please quote the following data when ordering replacement parts: • Type of machine: WZAW 150 • Article number of the machine: 15.440.62 • Identification number of the machine: 11013 •...
Page 27 The reprinting or reproduction by any other means, in whole or in part, of documentation and papers accompanying products is permitted only with the express consent of ISC GmbH. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 28 Instructions After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 29: Faq
What do I do if I accidentally cut 1. Fit a waterproof connector to re-join the cable. the mains cable? 2. Or replace the mains cable into the unit. After SAleS Support 0151 649 1500 1890 946 244 www.einhell.co.uk WZAW 150...
Page 31: Warranty Card
0151 649 1500 unit 9, Stadium Court www.einhell.co.uk 1890 946 244 Wirral International Business park plantation road MODEL: WZAW 150, 10/2013 Bromborough Wirral Monday to thursday 8:45am - 5pm, CH62 3QG friday 8:45am - 3pm. www.einhell.co.uk/warranty...

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