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Blu KBD-59R Instruction Manual

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INSTRUCTION MANUAL
KBP PREP TABLE

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  • Page 1 INSTRUCTION MANUAL KBP PREP TABLE...
  • Page 2 SELF CONTAINED AND REMOTE MODELS BLU TECHNOLOGY PREP TABLES Kairak BLU refrigeration prep tables are designed to provide consistent, uniform cooling to each individual pan and prevent food spoilage. This new system provides inclined walls for trouble-free reach to food pans while keeping the chiller plates as close to the food pans for efficient heat transfer.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1. THE SERIAL TAG PAGE 3 2. RECEIPT INSPECTION PAGE 4 3. INSTALLATION PAGE 4 A-Unpacking PAGE 4 B-Locating the equipment PAGE 4 C-Installing Parts Shipped Loose: Cutting Board PAGE 5 D-Installing Parts Shipped Loose: Compressor Filter PAGE 6 4.

  • Page 4: The Serial Tag

    1. THE SERIAL TAG The serial tag is a permanently affixed label on which is recorded vital electrical and refrigeration data about your Kairak product, such as the model and serial number. The tag is located inside the storage cabinet on all standard KBP model refrigerated units.

  • Page 5: Receipt Inspection

    2. RECEIPT INSPECTION All Kairak products are factory tested for performance and are free from defects when shipped. The utmost care has been taken in crating this product to protect against damage in transit. Carefully inspect your Kairak unit for damage during delivery. If damage is detected, you should save all crating materials and make note on the carrier’s Bill of Lading describing the damage.

  • Page 6: C-Installing Parts Shipped Loose: Cutting Board

    3. INSTALLATION (CONTINUED) 3C - INSTALLING LOOSE PARTS Place cutting board so that holes in cutting board line up with pins on the counter top. (See Fig. 1) CUTTING BOARD COUNTER FIG. 1 PREP TABLE PAGE 5...

  • Page 7: D-Installing Parts Shipped Loose: Compressor Filter

    3. INSTALLATION (CONTINUED) 3D - INSTALLING LOOSE PARTS: COMPRESSOR FILTER Remove louvered panel by lifting up and pulling out entire panel. Slide the filter into the tracks located below the compressor compartment. Be careful not to catch the filter on sharp edges when installing. Replace louvered panel by installing top of panel into track and pushing in the bottom so that the locking clips fit inside the opening.

  • Page 8: Startup Instructions

    4. STARTUP INSTRUCTIONS RECEIVING UNIT 1. Uncrate the unit. 2. Check to make sure unit is in tact; no visible freight damage including dents, dings, scratches, missing parts. If you notice any damage to your unit, please call (800) 833-1106. BEFORE TURNING UNIT ON 1.

  • Page 9: A-Refrigeration Lines

    4. STARTUP INSTRUCTIONS (CONT.) START UP PROCEDURE 1. Ensure doors to refrigerated base are closed and night cover is lowered to cover pan chiller top. 2. On the front side of the unit in the compressor compartment area, flip the main power switch ON. 3.

  • Page 10: Electrical Connections

    6. PRESTART CHECKS 6A - CONTROL/TEMPERATURE SETTINGS BLU Prep Tables are designed with four optional (factory pre-set) temperature settings. All temperature settings can be adjusted only by an Authorized Kairak Service Agent. The LED Display is located above the compressor compartment, with a blue light indicating which cooling zone is activated.

  • Page 11: B-Removing Food Product At Night

    6C - LEAVING FOOD PRODUCT IN THROUGHOUT THE NIGHT (RECOMMENDED) This unit is preset at factory and does not require periodic shutdowns for defrost cycle. This upgraded BLU refrigeration system eliminates the operational burden of removing food pans prior to the defrost period or for overnight storage.

  • Page 12: Operation

    7. OPERATION 7A - PAN CHILLER To insure proper food temperatures are maintained in exposed insert pans, the following conditions are recommended. 1. All food brought to line must be at 41°F. 2. No direct air blowing on food product from other equipment in the kitchen (max air velocity 50 FPM) 3.

  • Page 13: Maintenance Procedures

    8. MAINTENANCE PROCEDURES WARNING: DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING ANY PARTS ON THE UNIT. 8A - CLEANING LOWER STORAGE CABINET Use warm, soapy water to clean lower storage cabinet and doors. NEVER use cleaners containing grit, abrasive materials, bleach or harsh chemicals. Rinse thoroughly and dry with a clean soft cloth. Always rub in the same direction as the grain pattern on the stainless steel.
  • Page 14 8. MAINTENANCE PROCEDURES (CONT.) WARNING: DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING ANY PARTS ON THE UNIT. 8A - CLEANING LOWER STORAGE CABINET (CONTINUED) If equipped with drawers, remove the drawers from the drawer frame module. The drawer frame module can be removed by loosening the black clamping knob on the Cross Rail Locks and Liner Locks. Pull the Cross Rail Locks toward the center of the drawer frame module and allow the Liner Locks to drop away from the top of the liner.

  • Page 15: B-Cleaning Pan Chiller

    8. MAINTENANCE PROCEDURES (CONT.) WARNING: DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING ANY PARTS ON THE UNIT. 8B - CLEANING PAN CHILLER Use a soft cloth or sponge to clean the pan chiller. There is one drain located in the pan chiller, provided for condensate run-off.

  • Page 16: C-Cleaning Condensing Unit

    8. MAINTENANCE PROCEDURES (CONT.) WARNING: DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING ANY PARTS ON THE UNIT. 8C - CLEANING CONDENSING UNIT The condensing unit coil and filter must be cleaned regularly on self-contained models for optimal performance. The operating environment will affect the required frequency of cleaning. However, both should be cleaned a minimum of once every three months.

  • Page 17: Troubleshooting Guide

    9. TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE RECOMMENDED ACTION 1. Unit doesn’t run 4No power to unit 4Plug in unit and check circuit breaker 4Main power switch in OFF 4Remove louver panel, reach inside position compressor compartment and flip switch to ON position 2.

  • Page 18: Tips

    12. Carefully monitor food temps. Food must be below 41°F before inserting into Kairak Prep Tables. 11. PREP TABLE REGISTRATION INFO KAIRAK PRODUCT REGISTRATION INFO Please log onto www.Kairak.com/BLU/Registration to register your BLU Prep Table. PREP TABLE PAGE 17...

  • Page 19: Warranties

    File claim for damages with freight agent immediately. BLU FIXTURES manufactured by Kairak hold a 3-year parts and labor warranty. Kairak holds a 5-year compressor warranty, with a one-time compressor only replacement after the first year. Kairak will warranty the labor to replace the compressor for the first three years, 30 days from the ship date.
  • Page 20 NOTES...
  • Page 21 KAIRAK. 4401 Blue Mound Rd., Fort Worth, TX 76106 | Phone: (714) 870-8661, Web: www.kairak.com © KAIRAK, a division of ITW Food Equipment Group LLC. All Rights Reserved. Rev. 4/10...

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