Related Manuals for Godwin Dri-Prime CD Series
Summary of Contents for Godwin Dri-Prime CD Series
- Page 1 Installation, Operation and Maintenance Manual CD, HL & NC Ranges ® Dri-Prime Pumps Pump Serial No. Manual No. : 95-0019-0000 Issue : 12 Date : - Nov 2011...
-
Page 2: Table Of Contents
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps INDEX INTRODUCTION ..........................3 Manual Purpose .................................3 Information for the User, Operator or Maintenance Personnel..................3 WARRANTY ............................4 HOW TO USE THIS MANUAL ......................4 SAFETY ............................. -
Page 3: Introduction
Parts that have not been approved by Godwin Pumps Ltd cannot be relied upon for correct material, dimensions or finish. Godwin Pumps Ltd cannot therefore be held responsible for any damage arising from the use of such parts. This and failure to observe any instruction or procedure in this manual will invalidate the warranty. -
Page 4: Warranty
Pumps WARRANTY Unless special arrangements have been agreed and signed by both parties Godwin Pumps Ltd. will apply the following policy over defects found after delivery. We will make good, by repair or the supply of a replacement, defects which, under proper use, appear in the goods within a... -
Page 5: Safety
The equipment must always be lifted using safe working practices and in accordance with any local and national guidelines or statutes. Figure 1, Figure 2, Figure 3 and Figure 4 show possible means of lifting. They are intended for guidance only. If in doubt, consult Godwin Pumps Ltd or a local lifting expert. CD225_02... -
Page 6: General
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 4.2 General Personnel working on the pump must always wear clean, correctly fitting clothing and safety footwear. Clothing impregnated with oil or fuel can constitute a health hazard through prolonged contact with the skin and may also constitute a fire hazard. Signs on the unit (e.g. -
Page 7: Pump Serial Number
These numbers must be quoted in any enquiry for spares or service. Figure 5 Typical pump serial number plates 5.1 Spares Use only genuine parts from your local Godwin Pumps Ltd supplier or distributor. Failure to do so may invalidate warranty and/or reduce the pump’s working life. INSTALLATION All pumps in the range are designed to be run in one direction only. -
Page 8: Alignment
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 6.2 Alignment The following notes provide general guidance on alignment and its elimination. It is normal practice to carry out any adjustment to alignment by moving the driver – not the pump. In designing any structure to support the pump set allow an additional 0.25mm (0.010”) extra height difference between pump and driver support for shimming purposes. -
Page 9: General Installation Notes
These are also the responsibility of the installer. The Godwin Dri-Prime pump range is designed to operate on long lengths of suction pipe but it is always advisable to position the pump as close to the source as possible. -
Page 10: Operation
Vacuum pump units: -Remove the priming tower complete and replace with a plain blanking plate. Blanking plates are available from Godwin Pumps Ltd or may be fabricated on site. Ensure that the blanking plate has a leak free joint to the pump Remove the isolation means from the driver and restart the pump. -
Page 11: Draining
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 7.4 Draining In cold weather when the slightest possibility of frost exists, drain the pump and the non return valve (if fitted). The drain plug is either on the bottom or side of the volute (see Figure 12), or on the underside of the discharge flange (see Figure 13). -
Page 12: Maintenance
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps MAINTENANCE 8.1 Bearings All CD, HL & NC range pump shafts are supported from two bearing positions. The types of bearings and configurations vary across the ranges. 8.1.1 Re-greasing procedure Grease specification and greasing interval: - Check every 250 hours and recharge if necessary. -
Page 13: Seal Coolant Level
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.2 Seal coolant level All pumps are fitted with mechanical seals cooled by either oil or a glycol mixture. The HL260M & CD500M are glycol cooled, all others use oil. Seal types and configurations vary across the ranges. Check the coolant level in the seal housing at least once a week –... -
Page 14: Seal Removal
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.3 Seal removal WARNING. This procedure requires access to operating and rotational parts of the pump. Accidental start up could cause injury. Isolate the driver and ensure the unit cannot be started whilst the pump is being worked on. Drain down the delivery line (see warning note in Section 4). -
Page 15: Front Cover & Pump Body Removal
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.3.1 Front cover & pump body removal Pump types CD75 / CD80D / CD80M / CD100M The pump body and front cover are one piece. They are fitted with studs that pass through the adaptor or bearing bracket, secured by nuts and spring washers. -
Page 16: Removing The Impeller
8.3.2 Removing the impeller Lock the pump shaft to prevent rotation. Tools are available from Godwin Pumps Ltd for this purpose. See Section 9. WARNING. Failure to lock the pump shaft could lead to unexpected rotation of the impeller causing entrapment and the possibility of serious injury. - Page 17 Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps Pump types CD300M/ CD400M/ CD500M HL130M/ HL160M/ HL225M/ HL250M/ HL260M The impeller retaining fittings are shown in Figure 23 Unscrew the cover in the centre of the impeller and expose the impeller locking bolt.
-
Page 18: Removing The Rear Wear Plate
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.3.3 Removing the rear wear plate Fasteners from the motor adaptor/bearing bracket/seal housing adaptor side retain the rear wear plate. Undo these fasteners and remove the wear plate. Larger pumps are provided with pre-tapped holes to enable the use of jacking screws to help in removal. -
Page 19: Removing The Seal
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.4.1 Removing the seal Pump types CD75/ CD80D/ CD80M/ CD100M/ CD103M/ CD140M/ CD150M/ CD200M/ CD225/ CD250M HL80/ HL100M/ HL125MS/ HL150M/ HL150MHD (Figure 24) NC80/ NC100/ NC150 Remove the rotating seal face (1) and O-ring (2) from the shaft. -
Page 20: Seal Fitting
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.5 Seal fitting CAUTION. Mechanical Seals are precision engineered devices. Extreme care must be taken to ensure that no damage occurs to the lapped faces. These faces must be kept absolutely clean throughout the entire installation. Do not touch them or allow any contaminant to come into contact with them. - Page 21 Set the seal working length, apply thread locking compound (see Technical Data Section) and lightly tighten the drive screws to centralise and secure the sleeve on the shaft. A special tool is available from Godwin Pumps Ltd to enable this first seal working length to be set correctly.
- Page 22 Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps Pump types CD300M/ CD500M HL130M/ HL225M/ HL260M (Figure 27) CD500M & HL260M only. Fit a new roll pin into the wear plate, carefully tapping it in from the impeller side until it is flush with that side. It should protrude 2-3mm from the seal side.
-
Page 23: Fitting The Wear Plate
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.5.3 Fitting the wear plate Pump types CD75/ CD80D/ CD80M/ CD100M/ CD103M/ CD150M HL80 NC80/ NC100/ NC150 Fit the rear wear plate smearing the outside diameters and O-rings with oil to aid assembly. This will also help to prevent the wear plate rusting into the pump body and ease later strip-downs Pump types CD140M/ CD160M (Mk 1 &... -
Page 24: Fitting The Impeller
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.5.4 Fitting the impeller Lock the pump shaft to prevent rotation. Impeller clearance tolerances are given in the Technical Data section. For all pumps except NC80/ NC100/ NC150:- Once the impeller is fitted the rear clearance must be checked. If the clearance lies outside the tolerance, then remove the impeller, add or remove shims, and replace the impeller. -
Page 25: Front Cover & Pump Body Fitting
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.5.5 Front cover & pump body fitting Impeller clearance tolerances are given in the Technical Data section. Fit the front cover/wear plate ensuring the fasteners are torqued down evenly in equal increments. Check the front clearance. -
Page 26: Bearing Bracket & Motor Adaptor Dismantling
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.6 Bearing Bracket & Motor Adaptor Dismantling 8.6.1 Preparation for dismantling Use suitable lifting gear to remove the pump assembly from the driver. It may be convenient to remove the air compressor assembly or vacuum pump (if fitted) before doing so. - Page 27 Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps Pump types CD300M/ CD400M (Open Coupled) Remove the pump body and the vacuum pump support plate (if fitted this covers the aperture on top of the bearing bracket.
-
Page 28: Bearing Bracket & Motor Adaptor Assembly
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.7 Bearing Bracket & Motor Adaptor Assembly 8.7.1 Preparation for assembly Ensure all parts are clean and free from burrs. The use of a temperature controlled bearing heater is recommended. - Page 29 Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps Pump types CD75 BB Units CD80M/ CD100M/ CD150M/ CD200M MA & BB Units NC80/ NC100/ NC150 CD103M MA Units Heat both inner bearing races. Once up to temperature, slide them up hard against the shaft shoulders and hold in position for a minimum of 30 seconds.
- Page 30 Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps Pump types CD140M/ CD160M/ CD180M MA Units HL110M CD225 All Units HL100M/ HL125MS/ HL150M/ HL150MHD/ HL200M Heat the bearings detailed below: - CD140M, CD225, CD250M, HL100M, HL110M, HL125MS, HL150M motor adaptor Single roller bearing inner race (pump end) and the complete spherical roller bearing (drive end) CD160M, CD180M, HL150MHD &...
- Page 31 Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps Pump types CD300M/ CD400M/ CD500M HL130M/ HL160M/ HL225M/ HL250M/ HL260M Heat the single roller bearing inner race and the two angular contact bearings. Once up to temperature, take the two angular contact bearings and slide them up hard against the shaft shoulder at the drive end.
-
Page 32: Air Compressor
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.8 Air Compressor Smaller pumps in the range are fitted with an air compressor. The following instructions apply to those units only. 8.8.1 Filter Replacement The air filter is of the element type. Remove air filter’s cover and replace the element if necessary. Check all pipe work for leakage and damage. -
Page 33: Link Belt Tensioning And Replacement
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 8.11.3 Link belt tensioning and replacement Adjusting studs 3 off Clamping screws 2 off Figure 29 Link belt driven compressor (shown on a CD150 bearing bracket - guards and belt removed) Checking / Tensioning Link belt tension must be checked and, if necessary, adjusted weekly or after every 100 hrs operation. - Page 34 Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 10) Each belt link is tabbed to the next two. To disconnect turn the belt inside out so the tabs point outwards. 11) Bend the belt backwards as far as possible so that the tabs protrude. Hold the belt in this position with one hand and twist one tab so that it is parallel with the slot of the underlying link.
-
Page 35: Tools
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps TOOLS 9.1 Tool Kits Pump MA version BB version √ CD75 ACC-PT-01 CD80D ACC-PT-03 CD80M ACC-PT-06* ACC-PT-02* CD100M ACC-PT-06* ACC-PT-02* CD103M ACC-PT-31* CD140M ACC-PT-07 ACC-PT-08 CD150M ACC-PT-27* ACC-PT-28* ACC-PT-33 (Mk1) -
Page 36: Special Tools
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 9.2 Special Tools Pump Tool Purpose Tool Part Number HL110M/ HL200M First seal setting 54-2320-9811 First seal setting 54-1394-9811 CD300M (multi-piece seal) (Not required for one piece HL130M/ HL160M/ HL250M seal builds) Shaft aligning jig... -
Page 37: Technical Data
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 11 TECHNICAL DATA 11.1 Designations, Sizes & Capacities 11.1.1 CD range Weight (kg) Speed Range Norm Range CD75 2.14 1500 2500 3000 CD80D 4.03 1400 2000 3000 CD80M 1200... -
Page 38: Hl Range
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 11.1.2 HL Range Weight (kg) Speed Range Norm Range HL80 1400 1800 2400 HL100M 14.3 1400 1800 2200 HL110M 1400 2000 2200 HL125MS 14.3 1400 2000 2400 HL130M 1095... -
Page 39: Cd Range Data
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 11.2 CD Range data CD500M CD400M CD300M CD250M CD225 CD200M CD160M Mk 2 CD180M CD160M Mk1 CD140M CD150M CD103M CD100M CD80M CD80D CD75 95-0019-0000 Iss 11... -
Page 40: Hl Range Data
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 11.3 HL Range data HL260M HL250M HL225M HL160M HL130M HL200M HL150MHD HL150M Hl125MS HL110M HL100M HL80 95-0019-0000 Iss 11... -
Page 41: Nc Range Data
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 11.4 NC Range Data NC150 NC100 NC80 95-0019-0000 Iss 11... -
Page 42: Spanner Torques
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 11.5 Spanner Torques The following tables give the recommended tightening torques for general purpose metric and UNC fasteners. They are to be used only when the joint is metal to metal (i.e. no joints or gaskets) and no special figures (e.g. for impeller retaining bolts) have been quoted. -
Page 43: Belt Tensioning
Installation, Operation and Maintenance Manual ® CD, HL & NC Ranges of Dri-Prime Pumps 11.7 Belt Tensioning 11.7.1 Force and deflection method Belt tension is achieved by drive centre distance extension. It is achieved by applying a setting force F at the mid span of the belt to achieve a deflection d. - Page 44 GL7 5BX, England Tel: +44 (0)1285 750271 Fax: +44 (0)1285 750352 E-mail: sales@godwinpumps.co.uk Website: www.godwinpumps.co.uk Godwin Pumps of America Inc. 84 Floodgate Road Bridgeport New Jersey 08014 U.S.A. Tel: (001) 856 467 3636 Fax: (001) 856 467 4841 E-mail: sales@godwinpumps.com Website: www.godwinpumps.com...
Need help?
Do you have a question about the Dri-Prime CD Series and is the answer not in the manual?
Questions and answers