DÖRR Filter HP Operation Manual

DÖRR Filter HP Operation Manual

High pressure filter

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Filter HP
High pressure filter
Operation manual
MFT00003EN, V03
www.durr.com
N3543...

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Summary of Contents for DÖRR Filter HP

  • Page 1 Filter HP High pressure filter Operation manual MFT00003EN, V03 www.durr.com N3543...
  • Page 2 Validity range of the document This document describes the following prod- ucts: N3543..Filter HP Hotline and Contact If you have queries or would like technical information, please contact your dealer or sales partner. 2/36 Filter HP - MFT00003EN 01/2020...
  • Page 3: Table Of Contents

    Safety Instructions....10 Check safety devices ..11 Commissioning..... 11 Operation........11 Rinsing......... 11 Cleaning........11 Safety recommendations ..11 Cleaning....... 12 Maintenance........ 12 Safety recommendations..12 Maintenance schedule..13 Dismantling......14 Assembly......15 01/2020 Filter HP - MFT00003EN 3/36...
  • Page 4: Product Overview

    The high pressure filter is intended for use in industry and trade only. Safety The high pressure filter may only be used within the approved technical data Ä 11 Presentation of Notes “Technical data”. The following notes can appear in this instruction: 4/36 Filter HP - MFT00003EN 01/2020...
  • Page 5: Staff Qualification

    Technical Measures for occupational for operation in an ambient temper- safety and health ature of -5°C to 50°C. The mechanic is responsible for the fol- lowing activities on equipment and compo- nents: Assembly Waiting Maintenance Disassembly 01/2020 Filter HP - MFT00003EN 5/36...
  • Page 6: Personal Protective Equipment

    Do not smoke. components: Ground the product. High pressure filter Ground the work piece. 1. Inspect delivery on receipt for complete- Wear suitable protective equipment. ness and integrity. 2. Report defects immediately Ä “Hotline and Contact”. 6/36 Filter HP - MFT00003EN 01/2020...
  • Page 7: Handling Of Packaging Material

    The filter must be accessible for mainte- nance work. Provide pressure release device to avoid excess pressure. Installation position Install the filter vertically. The filter sump can face up or down. 01/2020 Filter HP - MFT00003EN 7/36...
  • Page 8: Assembly

    (4) of the filter. Assembly Personnel: Mechanic  + additional qualification explosion pro- tection  + Additional qualification high pressure Protective equipment: Protective gloves Face protection Protective workwear Safety boots 8/36 Filter HP - MFT00003EN 01/2020...
  • Page 9: Assemble Pressure Gage

    Secure pressure gage with screw sure gage. locking Ä 11.7 “Operating and auxil- iary materials”. If the filter sump is aligned down- wards, only a pressure gage with connection at the back can be used. 01/2020 Filter HP - MFT00003EN 9/36...
  • Page 10: Commissioning

     + additional qualification explosion pro- tection  + Additional qualification high pressure Protective equipment: Protective gloves Face protection Protective workwear Safety boots 1. Bolt down pressure gage with connection below on the top of the filter sump (1). 10/36 Filter HP - MFT00003EN 01/2020...
  • Page 11: Check Safety Devices

    Mechanic – Secure the system against being  + additional qualification explosion pro- switched on again. tection – Depressurize the lines.  + Additional qualification high pressure Protective equipment: Face protection Protective workwear 01/2020 Filter HP - MFT00003EN 11/36...
  • Page 12: Cleaning

    Cleaning – Secure the system against being switched on again. Personnel: – Depressurize the lines. Mechanic  + additional qualification explosion pro- tection  + Additional qualification high pressure Protective equipment: Protective workwear Protective gloves 12/36 Filter HP - MFT00003EN 01/2020...
  • Page 13: Maintenance Schedule

    Interval Maintenance work Clean Daily Also check condition and tightness of the connections and lines. Check leakage of liquids. Check filter insert. If necessary, replace. Weekly Check filter housing for tightness and damage. Annually 01/2020 Filter HP - MFT00003EN 13/36...
  • Page 14: Dismantling

    (3). 4. Unscrew screwed joints (10) with sealing ring (7) and sealing screw (11) with sealing ring (6) from the filter housing (1). Only if damaged. Fig. 7: Exploded view (example) 14/36 Filter HP - MFT00003EN 01/2020...
  • Page 15: Assembly

    Clean filter insert. If necessary, Separation bad, flow rate too low Filter insert (12) soiled. replace Ä 7 “Cleaning”. Replace sealing ring Ä 9.2.1 Material leaking at filter housing. Sealing ring (5) is dam- “Replacing sealing ring”. aged. 01/2020 Filter HP - MFT00003EN 15/36...
  • Page 16: Troubleshooting

    ð The pressure exerted by the filter housing (1) on the filter sump (2) deforms the sealing ring (5). The filter housing is sealed. 5. Check filter for tightness. 16/36 Filter HP - MFT00003EN 01/2020...
  • Page 17: Disassembly

    3. Open screw connection on the material force. inlet. – In case of doubt, refer to the local dis- 4. Pull out filter from the high pressure posal authorities. pump. 01/2020 Filter HP - MFT00003EN 17/36...
  • Page 18: Technical Data

    11.1 Dimensions and weight Fig. 8: Dimensions Detail Value Diameter without screw connections 59 mm Diameter with screw connections 107 mm Height 196 mm Additional height for filter disassembly 150 mm Weight 2.3 kg 18/36 Filter HP - MFT00003EN 01/2020...
  • Page 19: Connections

    11.8 Materials used Non-flammable fluid coating materials and their approved detergents Component Material Substances containing PVC Filter HP Stainless steel Material specifications: 1.4305 Ignition temperature >60°C Max. temperature 60°C, always 15K below flashpoint 01/2020 Filter HP - MFT00003EN 19/36...
  • Page 20: Replacement Parts And Accessories

    Ä “Hotline and Contact”. – E: Spare part – V: Wear part (recommended spare part) – N: No spare part or wearing part 20/36 Filter HP - MFT00003EN 01/2020...
  • Page 21 M68010262 1.4310 O-ring 37,7x3,53 PTFE M08030820 Ring d17 D22 Al M35010259 Ring 14x18x1,5 DIN 7603 A Al M35010257 Locking screw G1/4" hexagon socket M41090181 Locking screw G3/8" hexagon socket M41090182 Screw-in fitting WJ M55070363 01/2020 Filter HP - MFT00003EN 21/36...
  • Page 22 Knurled nut with screw M5 M30090041 N35430027 Item Description Quantity Order Spare part/ number Wear part Housing f.N35430023 M16010510 Sleeve cylinder M20010430 Bolt M5 G1/4" SW14 M06010250 Pressure spring d2,8 Dm23,3 Lo145 M68010262 1.4310 O-ring 37,7x3,53 PTFE M08030820 22/36 Filter HP - MFT00003EN 01/2020...
  • Page 23 Ring 14x18x1,5 DIN 7603 A Al M35010257 Locking screw G1/4" hexagon socket M41090181 Locking screw G3/8" hexagon socket M41090182 Screw-in fitting WJ M55070363 Screw-in fitting WT M55070368 Strainer 150msh/105µm 500bar SST M13020073 Knurled nut with screw M5 M30090041 01/2020 Filter HP - MFT00003EN 23/36...
  • Page 24 M68010262 1.4310 O-ring 37,7x3,53 PTFE M08030820 Ring d17 D22 Al M35010259 Ring 14x18x1,5 DIN 7603 A Al M35010257 Locking screw G1/4" hexagon socket M41090181 Locking screw G3/8" hexagon socket M41090182 Screw-in fitting WJ M55070363 24/36 Filter HP - MFT00003EN 01/2020...
  • Page 25 Knurled nut with screw M5 M30090041 N35430036 Item Description Quantity Order Spare part/ number Wear part Housing f.N35430023 M16010510 Sleeve cylinder M20010430 Bolt M5 G1/4" SW14 M06010250 Pressure spring d2,8 Dm23,3 Lo145 M68010262 1.4310 O-ring 37,7x3,53 PTFE M08030820 01/2020 Filter HP - MFT00003EN 25/36...
  • Page 26 Ring 14x18x1,5 DIN 7603 A Al M35010257 Locking screw G1/4" hexagon socket M41090181 Locking screw G3/8" hexagon socket M41090182 Screw-in fitting WJ M55070363 Screw-in fitting WT M55070368 Strainer 150msh/105µm 500bar SST M13020073 Knurled nut with screw M5 M30090041 26/36 Filter HP - MFT00003EN 01/2020...
  • Page 27 M68010262 1.4310 O-ring 37,7x3,53 PTFE M08030820 Ring d17 D22 Al M35010259 Ring 14x18x1,5 DIN 7603 A Al M35010257 Locking screw G1/4" hexagon socket M41090181 Locking screw G3/8" hexagon socket M41090182 Screw-in fitting WJ M55070363 01/2020 Filter HP - MFT00003EN 27/36...
  • Page 28 Knurled nut with screw M5 M30090041 N35430041 Item Description Quantity Order Spare part/ number Wear part Housing f.N35430023 M16010510 Sleeve cylinder M20010430 Bolt M5 G1/4" SW14 M06010250 Pressure spring d2,8 Dm23,3 Lo145 M68010262 1.4310 O-ring 37,7x3,53 PTFE M08030820 28/36 Filter HP - MFT00003EN 01/2020...
  • Page 29 Ring 14x18x1,5 DIN 7603 A Al M35010257 Locking screw G1/4" hexagon socket M41090181 Locking screw G3/8" hexagon socket M41090182 Screw-in fitting WJ M55070363 Screw-in fitting WT M55070368 Strainer 200msh 74µm 500bar SST M13020064 Knurled nut with screw M5 M30090041 01/2020 Filter HP - MFT00003EN 29/36...
  • Page 30 M68010262 1.4310 O-ring 37,7x3,53 PTFE M08030820 Ring d17 D22 Al M35010259 Ring 14x18x1,5 DIN 7603 A Al M35010257 Locking screw G1/4" hexagon socket M41090181 Locking screw G3/8" hexagon socket M41090182 Screw-in fitting WJ M55070363 30/36 Filter HP - MFT00003EN 01/2020...
  • Page 31 Knurled nut with screw M5 M30090041 N35430046 Item Description Quantity Order Spare part/ number Wear part Housing f.N35430023 M16010510 Sleeve cylinder M20010430 Bolt M5 G1/4" SW14 M06010250 Pressure spring d2,8 Dm23,3 Lo145 M68010262 1.4310 O-ring 37,7x3,53 PTFE M08030820 01/2020 Filter HP - MFT00003EN 31/36...
  • Page 32 Ring 14x18x1,5 DIN 7603 A Al M35010257 Locking screw G1/4" hexagon socket M41090181 Locking screw G3/8" hexagon socket M41090182 Screw-in fitting WJ M55070363 Screw-in fitting WT M55070368 Strainer 30msh 500µm 500bar SST M13020061 Knurled nut with screw M5 M30090041 32/36 Filter HP - MFT00003EN 01/2020...
  • Page 33: Accessories

    Serious injury and death could be the con- sequence. – Use exclusively original replacement parts. Ordering replacement parts, tools and accessories as well as information on prod- ucts that are listed without order number Ä “Hotline and Contact”. 01/2020 Filter HP - MFT00003EN 33/36...
  • Page 34 34/36 Filter HP - MFT00003EN 01/2020...
  • Page 35 01/2020 Filter HP - MFT00003EN 35/36...
  • Page 36 Dürr Systems AG Application Technology Carl-Benz-Str. 34 74321 Bietigheim-Bissingen Germany www.durr.com Phone +49 7142 78-0 Translation of the original operation manual The reproduction and distribution of this document, use and communication of its contents are not permitted without express written approval. Offenders will be liable for damages. All rights reserved in the event of the grant of a patent or utility model.

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