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Neumo AWH TANKO EX-R64T Operating & Installation Instructions Manual

Container cleaning system with cleaning devices tanko ex-rb-30 or tanko ex-s-30
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OPERATING/INSTALLATION INSTRUCTIONS
Armaturenwerk Hötensleben GmbH
Schulstr. 5-6
D-39393 Hötensleben, Germany
Telephone:
+49 39405 92-0
Fax:
+49 39405 92-111
E-mail:
info@awh.eu
Homepage:
http://www.awh.eu
(Translation)
Container Cleaning System
TANKO
with Cleaning Devices
TANKO
EX-RB-30 or TANKO
®
II 1 G Ex h IIB T6 Ga
II 1 D Ex h IIIC T60 °C Da
TPS 20 ATEX 055073 0009 X
A company of the NEUMO Ehrenberg Group
EX-R64T
®
EX-S30
®
ID number: 664BAR60000ENX - 2020/03 Rev. 0

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  • Page 1 TPS 20 ATEX 055073 0009 X Armaturenwerk Hötensleben GmbH Schulstr. 5-6 D-39393 Hötensleben, Germany Telephone: +49 39405 92-0 Fax: +49 39405 92-111 E-mail: info@awh.eu Homepage: http://www.awh.eu ID number: 664BAR60000ENX - 2020/03 Rev. 0 A company of the NEUMO Ehrenberg Group...
  • Page 2 NOTE These instructions are an integral part of the device and must be available to operating and maintenance personnel at all times throughout its entire life cycle. The safety instructions contained therein must be observed. If the device is resold, the instructions must always be passed on to the new owner. Translation The operating instructions must be written in an official European Community language acceptable to the manufacturer of the machine in which the partly completed machine will be installed, or to his...

  • Page 3: Table Of Contents

    Container Cleaning System TANKO®EX-R64T Contents Contents..............................I List of Figures ............................. III List of Tables............................III Abbreviations and Units ........................IV 1 Introduction ............................. 1 1.1 Means of Representation ......................1 1.1.1 Explanation of Signal Words.................... 1 1.1.2 Explanation of the Warnings ................... 2 1.1.3 Pictograms and Symbols ....................

  • Page 4: Contents

    Container Cleaning System TANKO®EX-R64T 6.3 Switch-on Procedure ......................... 50 6.4 Operation ........................... 52 7 Maintenance ..........................56 7.1 Safety Instructions for Maintenance ..................56 7.2 Switch-off Procedure ........................ 59 7.3 Removal ............................. 60 7.3.1 Removing the Device ..................... 61 7.4 Maintenance ..........................62 7.4.1 Maintenance Intervals ....................
  • Page 5 Container Cleaning System TANKO®EX-R64T List of Figures Figure 2.5-1: Type plate position ........................17 Figure 3.1-1: TANKO-EX-R64T device carrier without cleaning devices ............. 23 Figure 3.1-2: Overview of the different combinations .................. 24 Figure 3.2-1: Design of actuator........................25 Figure 3.3-1: Length with and without devices .................... 27 Figure 3.3-2: Consumption data for operation with TANKO-S30 360°...

  • Page 6: Abbreviations And Units

    Container Cleaning System TANKO®EX-R64T Abbreviations and Units Abbreviations ATEX ATmosphère EXplosible; synonym for the ATEX Directives of the European Union; comprises measures for explosion protection for explosive atmospheres Armaturenwerk Hötensleben GmbH BetrSichV Betriebssicherheitsverordnung (German industrial safety and health protection ordinance); ordinance concerning health and safety when using work equipment;...
  • Page 7 Container Cleaning System TANKO®EX-R64T Serial number SW [AF] Width across flats [wrench size] TRBS “Technische Regeln für Betriebssicherheit” (German technical rules for operational reliability and safety); these rules specify the details of the “Betriebssicherheitsverordnung” (BetrSichV = German industrial safety and health protection ordinance) with regard to the identification and assessment of hazards and the derivation of suitable measures.
  • Page 8 Container Cleaning System TANKO®EX-R64T Unit of measure for moment/torque M [newton meter] Conversion: 1 Nm = 0.737 lbft [pound-force feet] Unit of measure for speed n [revolutions per minute] Conversion: 1 rev/min = 1 rpm [revolutions per minute] µm Unit of measure for length l [micrometer] pS/m Unit of measure for electrical conductivity of materials κ...

  • Page 9: Introduction

    Container Cleaning System TANKO®EX-R64T 1 Introduction These operating/installation instructions (referred to hereinafter as instructions) are an integral part of the device. They provide you with all the information required for smooth operation of the TANKO EX-R64T ® cleaning system (referred to hereinafter as the device). The instructions must be read, understood, and applied by all persons assigned to carry out installation and assembly, start-up, maintenance, cleaning and troubleshooting of the device.

  • Page 10: Explanation Of The Warnings

    Container Cleaning System TANKO®EX-R64T 1.1.2 Explanation of the Warnings Section-Related Warnings The section-related warnings apply not only to one particular action, but to all actions within a section. In addition, the pictograms and symbols indicate a general or specific danger. DANGER This warning warns of a hazard with a high level of risk! Failure to observe it can result in death or severe physical injury.
  • Page 11 Container Cleaning System TANKO®EX-R64T Embedded Warnings The embedded warnings apply to specific actions and are integrated directly into the action before the specific action step. The embedded warnings are structured as follows. SIGNAL WORD type and source of the danger Possible consequences in case of failure to observe ...

  • Page 12: Pictograms And Symbols

    Container Cleaning System TANKO®EX-R64T 1.1.3 Pictograms and Symbols The following pictograms and symbols are used as an additional measures in warnings to clarify the sources of dangers and measures. They can appear at all danger levels. Warning of electrical Warning of a potentially Warning of hand Warning of a hot voltage...

  • Page 13: Warranty And Liability

    Container Cleaning System TANKO®EX-R64T 1.2 Warranty and Liability The obligations agreed in the contract of supply and delivery, the general terms and conditions and the terms of delivery of Armaturenwerk Hötensleben GmbH (referred to hereinafter as AWH) and the statutory regulations valid at the time the contract was concluded shall apply. Warranty and liability claims in case of personal injury and material damage shall be ruled out, in particular if these can be attributed to one or more of the following causes: improper or incorrect use of the device,...

  • Page 14: Safety

    Container Cleaning System TANKO®EX-R64T 2 Safety The device was built in accordance with state-of-the-art technology and the recognized safety rules. Nevertheless, the use of the device may still pose a danger to the life and limb of the user and third parties or a risk of impairments to the device and other objects of material value as a result of its function.
  • Page 15 Container Cleaning System TANKO®EX-R64T Integrated Safety Systems The integrated safety equipment used by the higher-level plant in which the device is installed is to be checked at regular intervals. WARNING Dangerous situations will result from modifying or disabling safety devices! Only functioning safety equipment can ensure safe operation and prevent non- permissible operating conditions.

  • Page 16: Intended Use

    Container Cleaning System TANKO®EX-R64T 2.1 Intended Use WARNING Risk of hazardous situations caused by use other than the intended use and/or other types of use of the device! There is a risk of death or severe physical injury.  Only use the device as intended. Only use the device in accordance with the specifications contained in these –...
  • Page 17 Container Cleaning System TANKO®EX-R64T When using the device, it is necessary to distinguish between the following operating states. Operating state - cleaning process (cleaning > cleaning agent is sprayed and spray head rotates) In this case, flammable gases, vapors, mists or flammable dust may already be present in the container or are only added by the intended cleaning process in the form of sprayed fluid (aerosol).
  • Page 18 Container Cleaning System TANKO®EX-R64T Operating state - idle state (NO cleaning > cleaning medium is NOT sprayed, TANKO-R64T and attached spray heads are stationary)  Pressure in the container: Depending on the permissible maximum pressure of the attached fittings including media supply. The media supply must be closed tightly, the cleaning device does not have its own shut-off device ...
  • Page 19 Container Cleaning System TANKO®EX-R64T  The preferred installation position of the device (see Section5.2.2 Installation Position).  The device could vibrate while the container is being cleaned. Any other vibrations must be avoided (see Section 7.4.1 Maintenance Intervals).  The device is designed for a fixed pipe installation only. Installation on a hose is PROHIBITED. Non-intended Use The device is NOT suitable for the following applications: ...

  • Page 20: Spare Parts, Replacement Parts And Accessories

    Container Cleaning System TANKO®EX-R64T 2.2 Spare Parts, Replacement Parts and Accessories WARNING Risk of damage, malfunction or complete failure of the device! Incorrect or faulty spare/replacement parts and accessories will put the functional safety and reliability of the device at risk. This could result in the failure of components or a device malfunction, as well as material damage and consequential damage.
  • Page 21 Container Cleaning System TANKO®EX-R64T The owner must clearly define and specify the responsibilities of personnel (e.g. for operation, – maintenance and cleaning). The owner may only allow sufficiently qualified and authorized personnel to work on the device. – The owner must ensure that all employees handling the device have read and understood the –...
  • Page 22 Container Cleaning System TANKO®EX-R64T NOTE ON EXPLOSION PROTECTION Person working in potentially explosive areas must be regularly instructed on the necessity of grounding measures and they should also be made aware of typical grounding faults (e.g. subsequent grounding of objects or devices that are already charged). NOTE ON EXPLOSION PROTECTION When operating the device in a container, the resulting ignition hazards (“mechanically generated sparks”...

  • Page 23: Personnel Requirements

    Container Cleaning System TANKO®EX-R64T 2.4 Personnel Requirements The device may only be operated, serviced and repaired by persons with the appropriate qualifications. These persons must be familiar with the instructions and act in accordance with them. The respective authorizations for personnel must be clearly defined. The following qualifications are designated in the instructions for various fields of activity: Expert/Specialist Personnel An expert is a person whose professional training, knowledge, and experience and knowledge of the...

  • Page 24: Personal Protective Equipment

    Container Cleaning System TANKO®EX-R64T 2.4.1 Personal Protective Equipment NOTE ON EXPLOSION PROTECTION Persons working in potentially explosive atmospheres must not be dangerously charged. The personal protective equipment must meet the explosion protection requirements. If this is not observed, the explosion protection could be disabled. ...

  • Page 25: Identification

    Container Cleaning System TANKO®EX-R64T 2.5 Identification 2.5.1 Type Designation Example: Tank cleaning system TANKO-R64T 3/4" o.RG UR111 ATEX 1) Brand of the cleaning devices: 2) Type: R64T 3) Size: connection size of media connection 4) Specification: without cleaning device 5) Turning radius with TANKO-S/ -RB: 111 mm 6) Version ATEX...

  • Page 26: Identification For Explosion Protection

    Container Cleaning System TANKO®EX-R64T 2.5.3 Identification for Explosion Protection Devices in explosion-proof design are identified by stating the device group, category, ignition protection type, explosion group, temperature class and EPL on the type plate. A CE marking and an Ex marking confirm compliance of the device with European Directive 2014/34/EU.
  • Page 27 Container Cleaning System TANKO®EX-R64T The type plate on the device also contains the information required for operation in a potentially explosive atmosphere according to the ATEX directive 2014/34/EU and related standards: Explanation of Identification: Certificate number: TPS 20 ATEX 055073 0009 X II 1 G Ex h IIB T6 II 1 D Ex h IIIC T60 °C Da Identification according to directive:...

  • Page 28: Table 2.5-2: Explanation Of Ex Marking - Gas

    Container Cleaning System TANKO®EX-R64T Flammable gases or vapors within the container to be cleaned Operating status II1G Ex h IIB T6 Ga Temperature Surface temperature of Potentially explosive atmosphere in the the device inside the container container +5 °C +5 °C The device assumes max.

  • Page 29: Table 2.5-3: Explanation Of Ex Marking - Dust

    Container Cleaning System TANKO®EX-R64T Flammable dust inside the container to be cleaned Operating status II 1D EX h IIIC T60 °C Da Temperature Surface temperature of Potentially explosive atmosphere in the the device inside the container container +5 °C +5 °C The device assumes max.
  • Page 30 Container Cleaning System TANKO®EX-R64T NOTE ON EXPLOSION PROTECTION According to EN 1127-1:2011, 6.4.2, the max. surface temperature in the container must not exceed 80% of the ignition temperature of the explosive gas/air mixture or 2/3 of the ignition temperature of the dust/air mixture (determined in accordance with the latest version of EN 50281-2-1).

  • Page 31: Design And Function

    Container Cleaning System TANKO®EX-R64T 3 Design and Function 3.1 Design Figure 3.1-1: TANKO-EX-R64T device carrier without cleaning devices The TANKO-EX-R64T device carrier consists of the following main components: 1 Media connection [MA] 2 Actuator 3 Distribution for connections, freely rotating 4 Connection for cleaning devices The devices are made of stainless steel.

  • Page 32: Figure 3.1-2: Overview Of The Different Combinations

    Container Cleaning System TANKO®EX-R64T Figure 3.1-2: Overview of the different combinations The TANKO-EX–R64T cleaning system with cleaning device consists of the following main components: 1 Media connection [MA] 2 Actuator 3 TANKO-EX-S30 4 TANKO-EX-RB-30 24/80 Translation - Operating/installation instructions 2020/03 3 Design and Function...

  • Page 33: General Function Description

    Container Cleaning System TANKO®EX-R64T 3.2 General Function Description The TANKO-EX-R64T is a compact, axially rotating cleaning system. It has no electrical equipment and is driven by the flowing cleaning medium and internal paddle wheels. The axis, which forms the cleaning device carrier with the welded T-piece and the threaded nipples, is double-mounted on balls.
  • Page 34 Container Cleaning System TANKO®EX-R64T Cleaning Times: The time for a cleaning cycle depends on several factors, and must be defined individually by the owner. Remark on the Cleaning Process The result of a cleaning process with the device, like all other cleaning processes, depends on several parameters.

  • Page 35: Technical Data

    Container Cleaning System TANKO®EX-R64T 3.3 Technical Data The estimated safe service life of the device is 10 years with single-shift operation and the use of drinking water. Prerequisite for this: the device must be serviced professionally at the intervals specified in Section 7.4 Maintenance.
  • Page 36 Container Cleaning System TANKO®EX-R64T TANKO-EX-R64T Device type with TANKO-EX-S30 with TANKO-EX-RB-30 Container diameter max. 6,000 mm (19.7 ft) Container volume max. 100 m³ Operating temperature +5 °C (+41 °F) to +180 °C (+356 °F) (permitted): There is no potentially explosive mixture in the container during cleaning. Cleaning medium –...

  • Page 37: Table 3.3-1: Operating Parameters

    Container Cleaning System TANKO®EX-R64T TANKO-EX-R64T Device type with TANKO-EX-S30 with TANKO-EX-RB-30 Rotation speed: with water 2 –85 rpm – Installation position: generally only vertical, max. permissible deviation of 5° Materials: Table 3.3-3 Depending on the condition of the container! Noise pressure level The noise pressure level may exceed the permitted exposure value of - outside the container = 85 dB(A).

  • Page 38: Figure 3.3-2: Consumption Data For Operation With Tanko-S30 360

    Container Cleaning System TANKO®EX-R64T Further data for the TANKO-EX-S30 and TANKO-EX-RB-30 cleaning devices can be found in the corresponding operating instructions. Consumption Data The specified values for consumption and rotation speed are average values, and may deviate by approx. ±10% during normal operation. They apply to operation with clean water as the cleaning medium at a temperature of +25 °C / +77 °F.

  • Page 39: Cleaning Media

    Container Cleaning System TANKO®EX-R64T 3.4 Cleaning Media Due to the wide range of practical applications and use cases for the cleaning device, it is NOT possible for AWH to recommend specific cleaning media for the owner. The owner bears the sole responsibility for the type of cleaning media, their use and handling. For this reason, AWH can provide the owner with a few reference points and notes (for a device in a container) but only as a precautionary measure, which must be observed and integrated into the owner's hazard assessments.
  • Page 40 Container Cleaning System TANKO®EX-R64T (3) Ignitable mixtures, e.g. carbon disulfide / air mixtures, require additional measures. (4) Impacting cleaning jets form droplets or mists when they disintegrate that are normally charged and generate electrical charges in the container. Existing turbulence distributes the charged mist throughout the container, thus generating a high space charge density with high field strengths.
  • Page 41 Container Cleaning System TANKO®EX-R64T DANGER Danger due to development of a potentially explosive atmosphere! Splashing or spraying flammable fluids to clean the container can create a potentially explosive atmosphere. There is a risk of death or severe physical injury.  Avoid the creation of a hazardous potentially explosive atmosphere and the activation of ignition sources.
  • Page 42 Container Cleaning System TANKO®EX-R64T WARNING Warning of corrosive and aggressive cleaning medium! There is a risk of death or severe physical injury.  Adhere to the regulations and specifications on the safety data sheets for the cleaning media (e.g. vapors or hazardous substances). CAUTION Danger as a result of using incorrect cleaning media! Due to their material resistance, the materials used in the device impose certain...
  • Page 43 Container Cleaning System TANKO®EX-R64T The Following Media are Permitted for Use for Container Cleaning: Only clean, sprayable fluids may generally be used. The process of spraying and blasting with fluids always requires individual consideration by the owner. The only permitted cleaning media are solvents with low and medium conductivity (k ≤ 10.000 pS/m, flash point T >...

  • Page 44: Transport And Storage

    Container Cleaning System TANKO®EX-R64T 4 Transport and Storage AWH products are checked carefully before they are dispatched, and are packaged in accordance with the respective transport and storage conditions. However, it is NOT possible to rule out the possibility of damage during transportation completely.

  • Page 45: Packaging

    Container Cleaning System TANKO®EX-R64T Scope of delivery 1) TANKO-EX-R64T cleaning system – 2) TANKO-EX-S30 tank cleaning device or – 3) TANKO-EX-RB-30 tank cleaning device – TANKO-R64T operating and installation instructions – TANKO-EX-S / -EX-RB operating and installation instructions – Technical documents according to the order (e.g. certificates and reports) –...

  • Page 46: Transport

    Container Cleaning System TANKO®EX-R64T 4.2 Transport NOTE ON EXPLOSION PROTECTION Transport damage can result in the loss of the explosion protection.  In the event of signs of transport damage, do NOT put the device into operation!  Contact the manufacturer of the device. NOTE Improper transport can result in damage to the device.
  • Page 47 Container Cleaning System TANKO®EX-R64T Temperature fluctuations max. 10 °C (18 °F) per day – Vibrations < 0,2 mm/s – 4 Transport and Storage Translation - Operating/installation instructions 2020/03 39/80...

  • Page 48: Installation

    Container Cleaning System TANKO®EX-R64T 5 Installation 5.1 Safety Instructions for Installation NOTE ON EXPLOSION PROTECTION Work on the device in a potentially explosive atmosphere is PROHIBITED! If this is not observed, the explosion protection could be disabled.  Only allow instructed personnel to work in potentially explosive atmospheres. ...
  • Page 49 Container Cleaning System TANKO®EX-R64T WARNING Risk of accidents due to incorrect installation! Incorrect installation, falling components or failure to comply with the indicated safety instructions can result in accidents or material damage. There is a risk of minor or moderate injuries. ...
  • Page 50 Container Cleaning System TANKO®EX-R64T CAUTION Risk from protruding sharp edges on the device! Depending on the design, the device may have protruding sharp edges that can be dangerous when handling it. There is a risk of minor cuts.  Wear protective gloves when working on the device. ...

  • Page 51: Installation

    Container Cleaning System TANKO®EX-R64T WARNING Danger due to swinging hydraulic equipment! In certain operating states, screw and clamp connections could unforeseeably be released due to significant swinging and/or vibrations. This means it is possible for leaks to develop at the sealed points of the connections and line connections, from which hot and/or caustic fluid could be expelled at high pressure.

  • Page 52: Interfaces

    Container Cleaning System TANKO®EX-R64T CAUTION Fault as a result of soiling, foreign matter or damage to the device! Foreign matter such as scale, burrs, chips, etc. can restrict the flow or enter the pipe system and cause malfunctions or damage to components, including gaskets. That can result in hazards that endanger the functional safety of the device.

  • Page 53: Installation Position

    Container Cleaning System TANKO®EX-R64T Figure 5.2-1: Interfaces The device has the following interfaces: Interfaces Media connection [MA] (is also the process connection [PA] for installation) 3/4" internal thread 2 Device connection for TANKO-EX-S30 or TANKO-EX-RB-30 cleaning devices G3/8" external thread 3 Do NOT place the strap wrench/belt wrench in the bearing area 5.2.2 Installation Position The preferred installation position of the system is a vertical media connection (pointing up or down),...
  • Page 54 Container Cleaning System TANKO®EX-R64T  The tightening torque for the threaded connections between the media connection and the pipe depends on the material of the pipe for the media supply. NOTE When tightening and releasing the device, the bearing of the R64T could be damaged! The rotation performance could be impaired! ...

  • Page 55: Start-Up

    Container Cleaning System TANKO®EX-R64T 6 Start-up Before starting up the device in Germany, the owner of the plant must observe the Industrial Safety and Health Protection Ordinance (BetrSichV). In other countries, the respective national guidelines, statutes and country-specific regulations regarding occupational safety and accident prevention must be complied with. WARNING Hazardous situations during start-up as a result of incorrect installation of the device! If the device is not installed properly, unforeseen situations may develop during start-up...
  • Page 56 Container Cleaning System TANKO®EX-R64T DANGER Danger of ignition in potentially explosive atmosphere due to potential differences! When filling and emptying containers with fluids, when recirculating, stirring, mixing and spraying fluids and also when measuring, sampling and cleaning, the fluids themselves or the interior of the container could be charged in a dangerous manner.
  • Page 57 Container Cleaning System TANKO®EX-R64T WARNING Danger resulting from negative pressure/vacuum in the container! A cold cleaning process in hot, closed containers can generate negative pressure, which may result in damage to the container. There is a risk of death or severe physical injury. ...

  • Page 58: Function Check / Trial Run

    Container Cleaning System TANKO®EX-R64T The details on the type plate of the device must comply with the requirements of the Ex area on-site – (device group, Ex category, Ex ZONE, temperature class). The ambient temperature during later use is within the permitted range. –...
  • Page 59 Container Cleaning System TANKO®EX-R64T WARNING Risk from sudden, unforeseeable or unauthorized activation of the device (e.g. triggering of a start command as a result of incorrect operation of a start-up control device)! There is a risk of death or severe physical injury. During start-up of the device, it is essential to perform the following work steps in the specified order.

  • Page 60: Operation

    Container Cleaning System TANKO®EX-R64T NOTE Risk of breakage due to material overload! Pressure surges when switching the cleaning medium on or off, in particular pressure surges that exceed the operating pressure, and gas components in the cleaning medium may result in hammering in the cleaning device. There is a risk of material damage or destruction of plant components, e.g.
  • Page 61 Container Cleaning System TANKO®EX-R64T WARNING Risk if the operating/working area is accessed by unauthorized persons! Unauthorized persons are NOT familiar with the hazards in the working area as described in these instructions. There is a risk of death or severe physical injury. ...
  • Page 62 Container Cleaning System TANKO®EX-R64T WARNING Danger of injuries caused by the cleaning medium returning! If the cleaning medium returns after a system failure (e.g. pressure drop due to interruption of the pressure supply) there is a risk of accident. There is a risk of death or severe physical injury. ...
  • Page 63 Container Cleaning System TANKO®EX-R64T NOTE Any clogging in the drain of the container is to be eliminated at once in order that: no large quantities of dirt can accumulate in the container, – there is NO impermissible filling of the container with cleaning medium, –...

  • Page 64: Maintenance

    Container Cleaning System TANKO®EX-R64T 7 Maintenance The following safety instructions apply to all work on the device listed and described in this chapter, and must be observed at all times. Only use original spare parts when replacing parts of the device. A function check must be performed after every repair (see Section 6.2 Function Check / Trial Run).
  • Page 65 Container Cleaning System TANKO®EX-R64T DANGER Danger of ignition in potentially explosive atmosphere due to potential differences! When filling and emptying containers with fluids, when recirculating, stirring, mixing and spraying fluids and also when measuring, sampling and cleaning, the fluids themselves or the interior of the container could be charged in a dangerous manner.
  • Page 66 Container Cleaning System TANKO®EX-R64T WARNING Risk of burns on hot surfaces! The device may heat up significantly as a result of the cleaning medium or heat transfer from the container. Contact with the device can cause burns to the skin. There is a risk of burns from the cleaning medium at temperatures of above +60 °C (+140 °F).

  • Page 67: Switch-Off Procedure

    Container Cleaning System TANKO®EX-R64T 7.2 Switch-off Procedure Depending on the type of device activation and how it is integrated (e.g. manual or automatic) in the cleaning plant, the switch-off procedure must be integrated and the following instructions must be observed when switching off. WARNING Risk from sudden, unforeseeable or unauthorized reactivation of the device (e.g.

  • Page 68: Removal

    Container Cleaning System TANKO®EX-R64T NOTE Risk of breakage due to material overload! Pressure surges when switching the cleaning medium on or off, in particular pressure surges which exceed the operating pressure, and gas components in the cleaning medium can cause hammering in the cleaning device. There is a risk of material damage, e.g.

  • Page 69: Removing The Device

    Container Cleaning System TANKO®EX-R64T CAUTION Danger due to freely rotating components on the device! When grasping the device at the media connection or at one of the spray heads of the attached devices, the device can suddenly and quickly turn due to the built-in ball bearings until it reaches its center of gravity.

  • Page 70: Maintenance

    Container Cleaning System TANKO®EX-R64T 7.4 Maintenance To ensure the trouble-free operation, high operational safety and long service life of the cleaning device, it is essential to have it cleaned and maintained at regular intervals. NOTE ON EXPLOSION PROTECTION Work on the device in a potentially explosive atmosphere is PROHIBITED! If this is not observed, the explosion protection could be disabled.

  • Page 71: Maintenance Intervals

    Container Cleaning System TANKO®EX-R64T NOTE Risk of dirt and foreign matter in the device! Dirt or foreign matter can impair the functional safety and reliability of the device.  During assembly, make sure and check that there is no dirt or foreign matter in the device (e.g.

  • Page 72: Figure 7.4-1: Maintenance Points

    Container Cleaning System TANKO®EX-R64T Overview of Maintenance Points Figure 7.4-1: Maintenance points Maintenance points A Connection B Actuator/ball bearing area C Connection for cleaning devices Interval: = operating hours of the device Method: S = visual inspection F = function check M = measurement R = cleaning A = replacement...

  • Page 73: Tools And Tightening Torques

    Container Cleaning System TANKO®EX-R64T Interval Point Inspection and maintenance work Method Follow-up Initial check check Check the tightness of the thread and check the functional reliability of the thread lock.  Restore safety 200 h 200 h S/F/A Check thread for wear and/or damage. ...

  • Page 74: Notes On Cleaning

    Container Cleaning System TANKO®EX-R64T 7.4.3 Notes on Cleaning NOTE ON EXPLOSION PROTECTION Cleaning work on the device is PROHIBITED in a potentially explosive atmosphere! If this is not observed, the explosion protection could be disabled.  Only allow instructed personnel to work in potentially explosive atmospheres. ...
  • Page 75 Container Cleaning System TANKO®EX-R64T The following must be observed when blowing out the device with air: Fasten the device and attached cleaning devices so that they cannot turn when they are – blown out Use filtered, oil-free compressed air – Dry-blowing time 5 –...

  • Page 76: Spare Parts And Customer Service

    Container Cleaning System TANKO®EX-R64T 7.5 Spare Parts and Customer Service Subject to technical modifications in the interest of further development and improvement of the properties of the device. The article no., dimensions or materials may differ from those of the supplied device. There are no wearing parts.

  • Page 77: Faults

    Container Cleaning System TANKO®EX-R64T 8 Faults 8.1 Safety Instructions for Troubleshooting Before rectifying a fault, the following safety instructions must always be adhered to: NOTE ON EXPLOSION PROTECTION Work on the device in a potentially explosive atmosphere is PROHIBITED! If this is not observed, the explosion protection could be disabled. ...
  • Page 78 Container Cleaning System TANKO®EX-R64T WARNING Risk of chemical burns and heat burns when opening the container! The supply line is pressurized. The person could be hit by cleaning jets or come into contact with residual fluid from the supply line and device. There may also be hot vapors in the container.

  • Page 79: Faults And Remedial Action

    Container Cleaning System TANKO®EX-R64T 8.2 Faults and Remedial Action Fault Cause Remedy Screw connection not Thread damaged. Replace the device. tight. Thread not tightened Retighten the threaded connection. completely. Effectiveness of cleaning Connection pressure too low. Check and increase the connection is not sufficient.
  • Page 80 Container Cleaning System TANKO®EX-R64T Source: DIN EN 60204-1 / VDE 0113-1 “Safety of machinery – Electrical equipment of machines – – Part 1: General requirements” DIN EN ISO 13850: “Safety of machinery - Emergency stop - Principles for design” – In an Emergency: Trigger the EMERGENCY STOP function at the higher-level plant/machine.

  • Page 81: Putting The Device Out Of Service

    Container Cleaning System TANKO®EX-R64T 9 Putting the Device out of Service Once the device has reached the end of its service life, it must be removed from the container and disposed of in an environmentally friendly manner. Disposal must be performed in accordance with the respective valid local, national and international regulations.

  • Page 82: Disposal

    Container Cleaning System TANKO®EX-R64T 9.1 Disposal CAUTION Risk of injuries from harmful fluids! During disposal, there is a risk of injury from contact with harmful fluids. There is a risk of minor or moderate injuries.  Wear personal protective equipment (e.g. protective gloves, safety shoes, safety goggles). NOTE The cleaning device is primarily made of stainless steel.

  • Page 83: Index

    Container Cleaning System TANKO®EX-R64T Index Installation opening of the container ..27 Installation position .......... 43 Abbreviations ............IV Installing the device.......... 43 Intended use ............8 Interfaces ............43 Category ............17 Cleaning ............21 Cleaning media ..........8, 30 Maintenance .............

  • Page 84: Annexes

    Container Cleaning System TANKO®EX-R64T Start-up .............. 45 Type designation ..........16 Storage .............. 37 Type plate ........... 16, 18 Switch-off procedure ........56 Switch-on procedure ......... 49 Switch-on procedure work steps ...... 49 Units of measure ..........V Technical data ........... 26 Warranty and liability ..........
  • Page 85 Container Cleaning System TANKO®EX-R64T Armaturenwerk Hötensleben GmbH Schulstrasse 5 - 6 D-39393 Hötensleben, Germany Annex 1: Declaration (Translation) Telephone: + 49 (0) 39405 92-0 Fax: + 49 (0) 39405 92-111 E-mail: info@awh.eu Declaration of incorporation as per Homepage: http://www.awh.eu  EC Directive - Machinery 2006/42/EC, Annex II B EU declaration of conformity in accordance with ...
  • Page 86 Container Cleaning System TANKO®EX-R64T If any modifications are made to the device WITHOUT our consent, this declaration will lose its validity. 78/80 Translation - Operating/installation instructions 2020/03 Annexes...
  • Page 87 Container Cleaning System TANKO®EX-R64T Annex 2: Corrosion Resistance of Steels (Excerpts from Data Sheets) Material no. 1.4401 (AISI 316) The corrosion resistance of 1.4401 is significantly better than that of stainless steel grades 1.4301 and 1.4307, particularly when chlorides are also present, thanks to the addition of 2 - 3% molybdenum. 1.4401 has excellent corrosion resistance in natural environmental media (water, rural and urban atmospheres), as well as in industrial sectors with moderate chlorine and salt concentrations, in the food industry and the agricultural food sector.
  • Page 88 Container Cleaning System TANKO®EX-R64T with chloride ions. The use of this material is recommended when strong oxidants such as iron (III) and copper (II) chlorides, chlorine, formic acid, acetic acid, sea water and other salt solutions are present. A special feature of this alloy is its high resistance to crevice, pitting and stress corrosion at high temperatures in oxidizing and reducing conditions.

  • Page 89: Notes

    Notes A company of the NEUMO Ehrenberg Group...
  • Page 90 Container Cleaning System TANKO®EX-R64T A company of the NEUMO Ehrenberg Group...
  • Page 91 A company of the NEUMO Ehrenberg Group...
  • Page 92 Container Cleaning System TANKO®EX-R64T Armaturenwerk Hötensleben GmbH Schulstr. 5 – 6 D-39393 Hötensleben Telefon +49 39405 92-0 Telefax +49 39405 92-111 E-Mail info@awh.eu Homepage http://www.awh.eu A company of the NEUMO Ehrenberg Group...

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