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Summary of Contents for Fueltec CF50E
- Page 1 2017 Fueltec Model CF50E Fuel Polishing System Fueltec Model CF50E Mobile Fuel Polishing & Tank Cleaning Systems Fueltec Systems LLC 828-212-1141 www.fueltecsystems.com © LENZ 2017...
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Page 2: Preliminary Precautions
2017 Fueltec Model CF50E Fuel Polishing System WARNING This product operates in the highly combustible atmosphere of a diesel or gasoline storage tank. FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT, RESULTING IN SERIOUS INJU- RY OR DEATH. -
Page 3: Requirements For Use
REQUIREMENTS FOR USE • Fueltec fuel polishing and tank cleaning systems are designed for use only by trained personal. Free training is available at Fueltec’s factory located in Granite Falls, NC USA. Call 1- (828) 212-1141 • Fueltec’s The operation of systems must be consistent with NFPA Code 30A, OSHA regulations, and federal, state and local fire codes, and other applicable local regulations. -
Page 4: Work Area
2017 Fueltec Model CF50E Fuel Polishing System SAVE THESE INSTRUCTIONS WORK AREA Mark work area with orange colored safety cones placed in a radius of at • least forty(40’) feet from fuel tank cleaning equipment, fuel containers, and fuel tank openings. - Page 5 Fuel in storage becomes even more contaminated with bacterial and fungi growth. Fueltec’s fuel polishing systems first stage primary bag filters remove particulates down to one micron; the second stage filter/coalescer removes more particulates with an inside to outside flow then coalesces tiny water droplets into larger drops which stream to the systems water trap.
- Page 6 2017 Fueltec Model CF50E Fuel Polishing System Fueltec Systems Model CF75.0 Mobile Fuel Polishing and Tank Cleaning System Fuel polishing is the technical cleaning process; essentially the removal of water, sediment and microbial contamination from such fuels as diesel. Page 2.
- Page 7 13. If the tank bottom water level is greater than three inches, pump the bulk water level down to three inches with the CF50E set on filtration only, then set the system for wa- ter separation, to remove water to less than 100 Parts Per Million.
- Page 8 2017 Fueltec Model CF50E Fuel Polishing System WATER SEPARATOR AIR BLEED The Model CF50E is equipped with an automatic and manual air bleed valves. CAUTION: It is required that all air is removed from the water separator housing for safe efficient operation.
- Page 9 2017 Fueltec Model CF50E Fuel Polishing System CF50E Settings for Underground Storage Tanks When separating water from fuel in underground fuel storage tanks always position the return to tank valve so the pump pressure gauge reads a min. of 10 PSI.
- Page 10 2017 Fueltec Model CF50E Fuel Polishing System SEPARATED WATER DRAIN The Model CF75.0 is equipped with a clear sight tube to observe water levels in real time as moisture is separated from the fuel Separated water level Water can be drained while the system...
- Page 11 2017 Fueltec Model CF50E Fuel Polishing System Separator air bleed Quick Change swing bolt top covers valve Quick acting swing bolts Stainless Steel Filter Housing Vacuum Gauge Stainless Steel Water Separator Primary Filters Housing inlet port Sight Tube for separated water...
- Page 12 2017 Fueltec Model CF50E Fuel Polishing System FILTER ONLY PORT THREE-WAY VALVE OPERATION SELECTOR VALVE FOR FILTER ONLY OR FILTER AND WATER SEPARATION. When all water has been separated and removed from the storage tank, operate three-way valve to select filter only. Vacuum gauges will indicate condition of filter bags.
- Page 13 2017 Fueltec Model CF50E Fuel Polishing System Swing Bolt Eye Nut (hand tighten) Primary Filter Air Bleed Valves Vacuum Gauge Primary Filter Supply Valves Primary Filters inlet port Stainless steel Primary filter housings Primary Filter Discharge Valves...
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Page 14: Primary Filter Replacement
2017 Fueltec Model CF50E Fuel Polishing System PRIMARY FILTER REPLACEMENT The Model CF50E Mobile has two independent primary bag filters within stainless steel housings. Each filter can be changed without stopping the system by closing the respec- tive supply and return valves. - Page 15 2017 Fueltec Model CF50E Fuel Polishing System WATER SEPARATOR/ COALESCER CARTRIDGE REPLACEMENT The Model CF50E Mobile has five coalescer and two water separator cartridges within a stainless steel housing. Note: Change coalescer cartridges when pressure gauge on the fuel pump reads 20 PSI 1.
- Page 16 If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted FuelTec Systems to determine if it can or should be performed on the product.
- Page 17 2017 Fueltec Model CF50E Fuel Polishing System Supply & Return Hoses… The Systems come with two (2) 2” X 25’ hoses equipped with cam lock fittings and adaptors. Fabricate suction tubes of the proper length to reach the tank bottom you are servicing.
- Page 18 Maintain a purged condition while installing fittings on a fuel tank. • STATIC GROUND Always attach a static discharge cable from the Fueltec System to the fuel • tank being serviced. The flowing movement of flammable liquids inside a pipe can build up static electricity.
- Page 19 2017 Fueltec Model CF50E Fuel Polishing System FLUID PICKUP TUBE BUILDING FOR FUELTEC’S MOBILE SYSTEMS FUELTEC’S FUEL SUCTION HOSE TYPE “D” CAM-LOCK INCLUDED WITH SYSTEM ATTACH PICKUP TUBE TO CAM-LOCK “D” WITH A STREET ELBOW FITTING FLUID PICKUP TUBE MADE IN FIELD TO REACH FUEL STORAGE TANK BOTTOM.
- Page 20 2017 Fueltec Model CF50E Fuel Polishing System SLUDGE BUSTER OPERATION WITH JET NOZZLE RETURN TO TANK HOSE SUCTION HOSE CLEAN DRY FUEL RETURNING TO TANK THROUGH JET NOZZLE AT 60 PSI WILL LOOSEN SLUDGE FUEL TANK BOTTOM SLUDGE SUCTION INTAKE ON...
- Page 21 2017 Fueltec Model CF50E Fuel Polishing System SUCTION HOSE RETURN TO TANK HOSE CLEAN DRY FUEL RETURNING TO TANK THROUGH SHORT PIPE SUCTION INTAKE ON FUEL TANK BOTTOM TANK BOTTOM...
- Page 22 2017 Fueltec Model CF50E Fuel Polishing System CONTAMINATED DIESEL FUEL Off road Diesel dyed red Bacteria & Fungus Water Dead bacteria & fungus The fuel found above the tank bottom water is usually clean and water free. • Water being heavier than fuel will be found at fuel tank bottoms.
- Page 23 2017 Fueltec Model CF50E Fuel Polishing System Microbes found in diesel fuel Virtually all diesel fuel contains some moisture. Additional water accumulates in tanks as atmospheric moisture condenses. Moisture accumulates in diesel tanks as condensate droplets on exposed tank surfaces, as dissolved water in the fuel and as water bottoms beneath the fuel microbes depend on this water for growth.
- Page 24 2017 Fueltec Model CF50E Fuel Polishing System Fueltec Systems exceed the engine manufacturers recommended ISO 18/16/13 cleanliness target. ISO Fuel Requirements The standard established by ISO (International Organization for Standardization) pro- vides a common measurement system that engine and fuel system manufacturers use to designate acceptable particle levels in the fuel system.
- Page 25 2017 Fueltec Model CF50E Fuel Polishing System FUELTEC FUEL SAMPLER 4 oz. For use with Gasoline, Ethanol Blends, Diesel, Bio-Diesel to take before and after cleaning samples for analysis. One (1”) inch diameter for access to generator and marine tanks •...
- Page 26 2017 Fueltec Model CF50E Fuel Polishing System HMI/PLC New release coming...
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