CCS HLV3 Series Instruction Manual

HLV3
Spot Lights
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
1 Important Information for Equipment Safety
These products have been designed with full consideration of safety. However, incorrect
usage of the products may result in fire, electric shock, or other serious damages. Please
ensure to follow the conditions below.
The following symbols are used in this instruction guide to indicate and classify
the relative importance of warnings and cautions.
I n d i c a t e s t h a t i n c o r r e c t
Warning
usage may result in serious
injury or death.
The following symbols in the instruction guide indicate and classify the precautions.
PROHIBITED DISASSEMBLY DO NOT TOUCH DO NOT SUBJECT
PROHIBITED WITH WET HANDS TO MOISTURE
These symbols indicate prohibited actions.
Do not disassemble or modify the Spot Light.
Doing so may result in fire or electric shock.
Do not touch the Spot Light with wet hands.
Doing so may result in electric shock.
Make sure that the Spot Light is free of
moisture or any liquid. Exposure to water may
result in fire or electric shock.
If abnormal condition occurs such as fuming,
heat, smell, noise, or so on, stop using
the Spot Light immediately, turn OFF the
Dedicated Control Unit and unplug the power
cord. A fire or electric shock may result if the
Spot Light is kept used.
Do not use user-made cables. Doing so may
cause Spot Light failure. Use the CCS extension
cable if it is necessary to extend the distance
between the light and the Control Unit.
Do not use the branch cables. Doing so may
cause Spot Light failure.
Be careful of static electricity. Damage to the
Spot Light may occur, if a person charged
with static electricity touches it. Keep the Spot
Light away from all items charged with static
electricity.
Do not use the Spot Light in the following situations.
Under conditions or in an environment not described in this Instruction Guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment,
medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.
Please install the Spot Light to locations with following conditions.
Incorrect installation location may cause Spot Light failure.
In a flat and stable location with minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden temperature
changes.
2 Confirming Product Information
The following tag is attached to the cable on the LED Light. The color of the label indicates
the luminescence color of the Light. The back of the tag there is a name label that gives the
model number, power consumption, and serial number. Be sure to check the contents before
using the product and handle the label with care. If the label is missing or damaged and the
contents cannot be checked, please contact CCS Inc.
Tag example
Front
M O D E L H L V 3 - n n R D - 2
I N P U T n n n m A = n . n W
S / N 0 1 2 3 4 5 6 7 8 9
M a n u f a c t u r e r : C C S I n c .
Back
3 7 4 O k a k u e n c h o , K a m i g y o - k u ,
K y o t o 6 0 2 - 8 0 1 1 , J a p a n
E U I m p o r t e r : C C S E u r o p e N . V .
B e r g e n s e s t e e n w e g 4 2 1 B ,
1 6 0 0 S i n t - P i e t e r s - L e e u w , B e l g i u m
M A D E I N J A P A N
LED Light for Machine Vision
Series
a n d I n d u s t r i a l I n s p e c t i o n
- Read Before Use -
I n d i c ate s t h at i n c o r r e c t
Caution
usage may result in injury
or property damage.
MANDATORY
ACTIONS
This symbol indicates required actions.
Warning
LED light radiation may cause corneal or
retinal abnormalities if you look directly at
the light. To prevent harmful light exposure,
DISASSEMBLY
never look directly at the LED light.
PROHIBITED
This product generates high temperatures. Do
not touch the Spot Light while it is turned on
or immediately after it is turned off, or burning
may result. Provide cooling with a fan or other
DO NOT TOUCH
WITH WET HANDS
ventilation if the Spot Light is to be used in a
closed space.
Connect or disconnect the light cable only after
turning off the Control Unit for LED Light Units.
Failure to do so may result in circuit damage,
DO NOT SUBJECT
fire caused by a minute spark, or electric shock.
TO MOISTURE
Using Infrared Light Units (HLV3-22IR860)
Make known to all personnel concerned the
risk of ultraviolet radiation. Failure to do so
MANDATORY
may cause incorrect handling.
ACTIONS
Caution
Use a standard E x tension Cable that is
manufactured by CCS. However, if the cable
is too long, the light intensity will decrease
du e to vo lt a g e dr o p c au s e d by t h e D C
PROHIBITED
resistance of the cable.
A l w a y s c o n n e c t t h e S p o t L i g h t s t o t h e
Dedicated Control Units specified by CCS.
Not doing so may cause Spot Light failure.
PROHIBITED
Do not drop the Spot Light or subject it to
impact. Doing so may cause the Spot Light to
malfunction.
PROHIBITED
Places free from any water, oil, liquid, chemical, or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidifiers,
air conditioners, heaters, or stoves.
3 Major Combinations
The HLV3-series Spot Lights are used in combination with a coaxial lens or other equipment.
Refer to the following figures, mount the Spot Light on a coaxial lens, and fix it with an
appropriate torque.
The numbers ( 1 to 12 ) in the figures below correspond to those in 7. Main Specifications and
8. Dimensions.
1 HLV3-14 Series 2 HLV3-22-1/2 Series
Mounting on a Coaxial Lens
1 2 3 4
Mounting on a Condenser Lens (Optional Product, Sold Separately)
2 4
12
SB-HL2
series
MANDATORY
ACTIONS
For detailed dimensions of the Condenser Lenses and Light Aperture Adapters, refer to
MANDATORY
8. Dimensions.
ACTIONS
Mounting on a Microfiber Head
MANDATORY
Connecting adaptor (included with the Microfiber Head)
ACTIONS
5
MANDATORY
ACTIONS
6
MANDATORY
ACTIONS
4
Operating Instructions
MANDATORY
ACTIONS
Make sure that the Dedicated Control Unit is turned OFF before you connect the Spot Light.
MANDATORY
PROHIBITED
ACTIONS
Using Infrared Spot Light (HLV3-22IR860)
Caution
Do not expose human eyes to IR radiation. Also, make known to all personnel
concerned the risk of IR radiation.
1) Connect the light cable of the Spot Light
to the Dedicated Control Unit output
connector.
2) Turn ON the Dedicated Control Unit, and
then turn ON the Spot Light.
3) Focus the imaging device, such as a
camera, onto the inspection object.
4) Adjust light range, light angle, and radiant
quantity to optimize images. Adjust the
radiant quantity at the Dedicated Control
Unit.
R e a d t h e i n s t r u c t i o n g u i d e f o r t h e
Dedicated Control Unit before use.
Using RGB Spot Lights (HLV3-3M-RBG-4)
Changes in radiant quantities over time are different for different colors (red, green, and
blue). If you use different colors at the same time, you will need to adjust them periodically.
MANDATORY
ACTIONS
- 1 -
3 HLV3-22-2-1220 Series 4 HLV3-22-4M/4S Series
HLV3-22IR860
5 HLV3-22-4-NR Series 6 HLV3-3M-RGB-4
Camera
The Spot Light can be mounted
on a coaxial lens.
Coaxial lens
The inner diameter of the lens for
(macro lens
or telecentric
mounting the Spot Light
lens)
must be 8 mm, and that for the
4
Spot Light
3
11
7 to
The Spot Light can be mounted
HL-30,
on a Condenser Lens (
HL-24-21,
HL2-25-P,
Use a Light Aperture Adapter
HL2-50-P, or
( ) as needed.
12
HL2-M50-C
Li ght S o ur c e s
d e d i c a t e d l y d e s i g n e d f o r
Microfiber Head. For detailed
Microfiber Heads
series
i n f o r m a t i o n , r e f e r t o t h e
instruction guide for Microfiber
Heads.
Spot Light
connector
Camera
Coaxial lens
Inspection object
, , or
1 2
must be 12 mm.
to ).
7 11
an d ar e
5 6
Control Unit
connector
PJ2-3005-4CA-PE
Dedicated
PARALLEL
Control Unit
L1
L2
HLV3-series
Spot Light