Summary of Contents for Triad SuperLight VI
- Page 1 SuperLight VI Programmable Safety Light Curtain Installation Operation Manual AWARNING Read and fully understand this manual. Failure to do so could result in death or !!!!!!!!� !!!! !!!!!! � - -�-- - ---- - ---...
- Page 2 DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
- Page 3 SuperLight VI Installation and Operation Manual Triad Controls, Inc. 1510 Hubbard Ave. Batavia, IL 60510 USA P/N: 28-004 r.5.2 Customer Service: 630-443-9320 (CST} (Please have Model#, Serial#, and Software Rev# Available} Sales and Marketing: 800-937-4334 (EST} www.triadcontrols.com • sales@triadcontrols.com • service@triadcontrols.com...
- Page 4 • The SuperLight VI system must not be used on Further, there are no warranties which extend beyond the full revolution presses or any machine that above warranty.
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Page 5: Table Of Contents
Table of Contents Overview lntroduction ............................1 Theory of Operation .......................... 1 Specifications ............................. 2 Setup and Installation Installation Procedure ........................3 Wiring Diagram ..........................3 Dimensional Information Pylons ............................... 4 Optional Features Auto Blank ............................5 Auxiliary Output Contact........................5 Cincinnati lnterface .......................... - Page 6 Machinery Guards and Controls ✓ fo r Safety Light Curtains info Press Brake Guards and Controls Please send me information on the above marked items -----------, Name: Title: Company: Address: City, State, Zip: Phone: Fax: Email: Fax your request to 412-262-1197 - ---- _ - ---�--- - -------...
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Page 7: Overview
The system uses invisible infrared the Receiver Pylon (right side). light to detect obstructions protruding through the The Superlight VI system can only be used on part guarded area. The use of infrared light provides an revolution or clutched machines which can be signaled... -
Page 8: Specifications
Overview Superlight VI Safety Light Curtain Specifications Emitter and Receiver Pylons Input Power: 120 +/- 10% VAC @ 50-60 Hz, 12 watts max/pylon (For a 24VDC system, consult factory) Output Circuit: Two force-guided self-checking N.O. relays in series Rated at 4 AMPS @ 120VAC --11--11-- Isolated (DRY) Normally Open contacts. -
Page 9: Setup And Installation
SAFETY Setup and Installation Installation Procedure INSTRUCT! ONS Superlight VI Safety Light Curtain .&WARNING The entire machine safety system For location of pylons in must be tested at the start of every shift. Machine testing re atIon to t e azard area, refer to the Federal should include: (1) proper machine operation and stopping capability;... -
Page 10: Dimensional Information
Dimensional Information Superlight VI Safety Light Curtain RU· 6) Align the light curtain. If you have a keyswitch, 9) Check and assure stop of machine when signal turn it to OFF or its lowest setting. of penetration is made anywhere in the curtain's (See page field of view. -
Page 11: Optional Features
Optional Features SA I FETY Superlight VI Safety Light Curtain INSTRUCT: Q NS Auto Blank MODE WITH FLOATING BLANK This mode works like Mode 2 with the addition of a Floating Blank which is set to allow a one NOTICE... -
Page 12: Cincinnati Lnterface
24VDC or damage will occur to the internal Place the Floating Blank circuitry of the Superlight VI. If you have this option, keyswitch into the 2cm position and remove but for some reason do not use it, you must ground any obstructions while aligning the light curtain. -
Page 13: Accessories
Pedestal Mounts (Model 8000) (61fflff') The heavy duty, all welded steel pedestal floor mounts can be used for mounting either the SuperLight VI system or cornering mirrors. Sliding mounts on the pedestal are of universal design and are supplied standard. -
Page 14: Sided Guarding With Dual Stud Guard Brackets, Trm Mirror And Model #8000 Pedestals
Accessories Superlight VI Safety Light Curtain 4 Sided Guarding with Dual Stud Guard Brackets, TRM Mirrors and Model #8000 Pedestals ..,. ZONE Superlight requires o. extender to Move the curto.in ,7 2 " o.wo.y froM the Pedesto.l body L14LESS OTHERWIS Sf'EtFIED: Trio.a Controls, Inc. -
Page 15: Diagnostics And Troubleshooting
Diagnostics and Troubleshooting SA I FETY Superlight VI Safety Light Curtain INSTRUCT: Q NS Diagnostic Indicator Lights Troubleshooting Emitter Pylon. The Sync Channel light is located on NOTE: When light curtain is powered up, the Diagnostics the Emitter Pylon and is visible 11 1 /2 inches down... - Page 16 Receiver Pylon fails to see the mechanically al igned to get the unit beam and stays RED. to go GREEN. The SuperLight VI system uses infrared light emitting Use of Mirrors. The use of mirrors to diodes {IRLED's) as a means of...
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Page 17: Diagnostic Display Codes
Diagnostics and Troubleshooting SA I FETY Superlight VI Safety Light Curtain INSTRUCT: Q NS 0 ..... Clear be hitting the center of the mirror, the beams may hit the next mirror slightly Definition: No obstructions found. off center due to inaccuracies between Status: GREEN, output relays energized. - Page 18 Diagnostics and Troubleshooting Superlight VI Safety Light Curtain RU· 2 ....... 2 Beams Broken 5 ....... Relay Fault: One On / One Off Definition: The light guard was triggered when at Definition: There are two captive contact relays least two beams were detected broken.
- Page 19 Diagnostics and Troubleshooting SA I FETY INSTRUCT: Q NS Superlight VI Safety Light Curtain c) Slave has legally overridden the Cure(s): a) Re-adjust the obstruction position Master because it believed the and stabilize its movement. current conditions require the b) Make sure the total size does not relays to be off.
- Page 20 Diagnostics and Troubleshooting RU· Superlight VI Safety Light Curtain Status: RED light, fail safe relays open. E ...... Beam and/or board select line failure Reason(s): a) information on switch positions Definition: The Master has linked up with the slave differ.
- Page 21 SA I FETY Diagnostics and Troubleshooting INSTRUCT: Q NS Superlight VI Safety Light Curtain Diagnostic Display decimal points light up when the Auto Blank (optional feature) keyswitch is moved from the OFF/RESET position into an Auto Blank mode position. This is to show the user how many beams the Auto Blank obstruction is blocking.
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Page 23: Ansi Standard B11.19-2010
Regulations Guidelines for Safe Operation & INSTRUCT: Q NS Superlight VI Safety Light Curtain The following formula should be used when calculating the safety distance: ANSI Standard B11.19-2010 Ds = K x (Ts + Tc+ Tr+ Tbm) + D(pf) Formula for calculating safety distance... -
Page 24: Safeguarding With Mechanical Guards
Appendix A: Regulations & Guidelines for Safe Operation RU· Superlight VI Safety Light Curtain Safeguarding with Mechanical Guards Table 0-10: Mechanical Guards When a light system is used to protect the operator or Distance of opening from Maximum passerby from penetration, it must be mounted and... -
Page 25: Osha Regulations
Appendix A: SA I FETY Regulations & Guidelines for Safe Operation INSTRUCT: Q NS Superlight VI Safety Light Curtain The employer shall maintain records of OSHA Regulations these inspections and maintenance work 1910.217 (C) (3) (iii) performed. Safeguarding the Point of Operation 1910.212... -
Page 26: Machine Control Reliability Requirements
Appendix A: Regulations & Guidelines for Safe Operation RU· Superlight VI Safety Light Curtain Safety Guidelines for Management Machine Control Reliability Requirements Operational Safety CONTROL RELIABILITY: 1. Appoint a Safety Coordinator to be responsible for safety regulations, requirements, and " ... control circuits shall be designed and constructed so suggestions. - Page 27 SA I FETY Regulations & Guidelines for Safe Operation INSTRUCT: Q NS Superlight VI S afety Light Curtain 13. Management must decide that personnel Power Press Care Throu gh Inspe c t i on and protective safety equipment is required to Maintenance perform each job safely.
- Page 28 Regulations Guidelines for Safe Operation & RU· Superlight VI Safety Light Curtain Operator Training It shall be the responsibility of management to insure proper training of operators. A specific training program should be instituted to instruct the operator in safety, proper usage of the equipment, and correct operational procedure in performing each and every job.
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Page 29: Appendix B: Parts List
Appendix B: Parts List Superlight VI Safety Light Curtain Receiver Pylon Ref.# Description Triad PN Diagnostic Display Label 26-017 Diagnostic Display Module 18-003 Lamp (solid state assm.) Red 37-017 Lamp (solid state assm.) Green 37-018 39-003 Floating Blank Label 26-015... -
Page 30: Emitter Pylon
Appendix B: Parts List Superlight VI Safety Light Curtain Emitter Pylon Ref.# Description Triad PN Shock Mount 21-019 AC Cable Assm.* See ref 8 Data Channel LED 37-007 Slave emitter board* 52-017 2CM 52-018 4CM Phonolic Mount 21-016 Ribbon Cable (16cond.) Call Sync light (ref. - Page 31 CHANGE IN SPECIFICATIONS DISCLAIMER Triad Controls, Inc. does not assume liability for the contents Product specifications and accessories may be changed of this publication or the use of any products described. at any time based on improvements and other reasons.
- Page 32 ============= ======== - - - - - - - - - - - - ===== -- - - - - - - - - - .. :::::: ======== Triad Controls, Inc. Sales and Marketing Offices Customer Service (630) 443-9320 United States We have designed our equipment to the very Triad Controls, Inc.