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Summary of Contents for Auger Torque VM1000
- Page 1 99-95525001 - ISSUE 3-1 ENGLISH MULCHER VM1000, VM1500 OPERATORS MANUAL www.augertorque.com...
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Page 2: Table Of Contents
INDEX FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Enquiries . - Page 3 Skid Steer Loaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Stopping the Mulcher .
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Page 4: Foreword
Where units are supplied in conjunction with Auger Torque Europe Ltd manufactured mounting frames to form a Unit Assembly, Auger Torque Europe Ltd have control over the suitability of the parts supplied . To show this and meet with the lawful requirements of the Machinery Directive a Declaration of Conformity is issued and a CE mark is applied to the assembly . - Page 5 Manufactured by Auger Torque Europe Limited EU Declaration of Conformity The responsible person: Name Position Company Name Auger Torque Europe Ltd. Address Hazelton, Cheltenham, GL54 4DX, England Telephone ++44 (0) 1451 861652 ++44 (0) 1451 861660 Declares that the product described: Manufacturer Auger Torque Europe Ltd.
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Page 6: Registration
REGISTRATION Complete this form and keep it with the manual Auger Torque Europe Ltd Auger Torque Australia Pty Ltd Auger Torque USA LLC Hazleton 122 Boundary Rd 2640 Jason Industrial Parkway Rocklea Winston, GA 30187 Cheltenham GL54 4DX Queensland 4106... - Page 7 REGISTRATION For warranty purposes this form MUST be completed and returned to Auger Torque within 14 days of purchase by the end user . Auger Torque Australia Pty Ltd Auger Torque Europe Ltd Auger Torque USA LLC Hazleton 122 Boundary Rd...
- Page 8 For warranty purposes the form on the reverse of this page should be completed and returned to the appropriate address. Auger Torque Europe Ltd Auger Torque Australia Pty Ltd Auger Torque USA LLC Hazleton 122 Boundary Rd 2640 Jason Industrial Parkway...
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Page 9: Introduction
Instruction books should be regarded as part of the machine . They should always be kept safe with the machine for easy and quick reference . New or extra copies can be obtained from your Auger Torque dealer or direct from Auger Torque . Operator Orientation The directions left, right, front and rear, which may be mentioned throughout this manual, are as seen from the driver’s seat and facing in the direction of travel . -
Page 10: Safety Notes
SAFETY NOTES Protect Yourself Make sure you wear protective clothing and personal safety items . You May Need • A Hard Hat • Safety Goggles • Hearing Protection • Foul Weather Clothing • Reflective Clothing • Protective Gloves • Safety Boots DO NOT wear items of loose clothing, jewellery or other items and tie up any long hair which could entangle in the controls or other parts of the machine . -
Page 11: Protective And Safety Devices
Protective And Safety Devices Keep all protective devices in place and securely fastened . Make sure all guards, shields and safety signs are properly installed and are in good condition . Check The Equipment Before you operate the equipment, take time to check your machine and ensure that all systems are in good operational order . -
Page 12: Safety Precautions
NEVER operate or assemble the equipment without fully understanding the operating instructions of both the equipment unit and the parent machine . Auger Torque recommends you receive dealer instruction before operating the unit . NEVER operate the equipment unless you are in good physical condition and mental health . -
Page 13: Safety Decals
Safety Decals ALL safety signs listed must be fitted to the machine and must be legible . Use mild soap and water to clean safety signs - DO NOT use solvent based cleaners because they may damage safety sign material . Safety signs are fitted to the machine to warn of possible hazards and MUST be replaced immediately if they become unreadable or lost . -
Page 14: Identification
Tooth Fixed Tungsten Drum Tube Deflector Door 3 Groove Pulley Side Panel SPECIFICATIONS VM1000 VM1500 Standard Gear Motor Standard Piston Motor Oil Pressure Range 160 - 180 BAR (2320 .6 - 2610 .7 psi) Oil Pressure Range 220- 240 BAR (3190 .8 - 3480-9 psi) Optimum Oil Pressure 180 BAR (2610 .7psi) -
Page 15: Mounting Options
MOUNTING OPTIONS Double Pin Hitch SAFETY FIRST ALWAYS work in pairs (2 skilled operatives) whenever Mulcher components are being assembled or disassembled from the parent machine . Always check the weight of the attachment and ensure you have the correct equipment for handling it . ALWAYS check parent machine: •... -
Page 16: Skid Steer Loader
Skid Steer Loader SAFETY FIRST ALWAYS work in pairs (2 skilled operatives) whenever Mulcher components are being assembled or disassembled from the parent machine . Always check the weight of the attachment and ensure you have the correct equipment for handling it . ALWAYS check parent machine: •... -
Page 17: Hydraulic Connections
Seek immediate medical attention . All Auger Torque Mulcher Units require a ‘flow’ and ‘return’ of hydraulic oil from the parent machine’s auxiliary hydraulic power supply and a free flow return to tank for the case drain to operate . -
Page 18: Case Drain Line Connection
Minimum hydraulic hose requirements Minimum internal hose Minimum working pressure Model diameter (in/mm) Bar/PSI VM1000 ” / 12 .7mm 275Bar / 3988PSI VM1500 ” / 19 .0mm 280Bar / 4061PSI Replacement hydraulic hoses MUST be rated equal or greater than the minimum working pressure . -
Page 19: Preparation
AVOID underground hazards, such as water / gas / electricity / communication lines etc . OBSERVE overhead electrical and other utility lines . Auger Torque Mulcher Units should only be used with parent machines that have an enclosed operator’s station . Doors and windows MUST be closed when Mulcher is in use . -
Page 20: Working Procedure
. • Smoothly and start forward travel . • When cutting correctly the pressure gauge should be between: VM1000 80bar (1160psi) to 180bar (2610psi) VM1500 80bar (1160psi) to 240bar (3480psi) •... -
Page 21: Stopping The Mulcher
Stopping the Mulcher • Lower mulcher so skid plates are just above the ground . • Set engine speed to tick over . • Disengage mulcher and allow rotor drum to stop . • Lower mulcher so skid plates are on ground . •... -
Page 22: General Maintenance
Do not digest: If swallowed seek medical advice immediately . Routine Maintenance Auger Torque Mulcher Units are low maintenance, however regular checks for oil leaks and following the maintenance schedules are recommended to ensure a trouble free product . Daily: 1 . -
Page 23: Grease Points
Grease Points There are 3 bearing grease points; two for the drum bearings (Fig A item 1,2) . The third is for the motor shaft bearings (Fig A item 3) . Ensure all hitch components are greased . DIN 1284 Replace Cutting Teeth Worn, broken or missing teeth will cause excessive machine vibration and reduce... -
Page 24: Check Belt Tension
Check Belt Tension Remove left hand side panel and inspect belts for wear, damage and correct tension . To adjust tension; 1 . Slacken off the four motor bracket fixing bolts (Fig A item 1) 2 . Adjust the belt tension by rotating the tensioning bolt clockwise to increase tension and counter-clockwise to decrease (2) . -
Page 25: Changing The Toothed Drum Assembly
Changing the Toothed Drum Assembly Removing the drum assembly: 1 . Set the door to the open position . Remove the left and right side panels . 2 . Slacken motor pulley wheel (see Check Belt Tension section of this manual) and remove all 3 belts . 3 . - Page 26 Skid plate bolts - 130 Nm / 96 ft-lbs . Drum bearing bolts - 130 Nm / 96 ft-lbs . Pulley grub screws - VM1000: 50 Nm / 37 ft-lbs . VM1500: 90 Nm / 66 ft-lbs . Motor bracket fixing bolts 195 Nm / 144 ft-lbs .
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Page 27: Troubleshooting
TROUBLESHOOTING IF IN DOUBT ASK! - Seek Auger Torque / parent machine dealer for advice & repair . BE SAFE - only use genuine Auger Torque / parent machine spare parts . ROTOR DRUM POSSIBLE CAUSE ACTION FAULT Rotor drum does not... -
Page 28: Service Record
SERVICE RECORD Ensure that each Mulcher service is documented in the Service Records below to ensure product warranty is retained and the product life is extended . Mulcher Model Serial Number Make & Model of Parent Machine Date of Purchase Work carried out - please tick boxes Date Hours... - Page 29 Work carried out - please tick boxes Date Hours Visual Inspection Comments\remarks Bearing Inspection Grease Used Motor Test Motor Bolts Torqued Drive Belts Inspection Tooth Inspection Next Service Date\Hours Work carried out - please tick boxes Date Hours Visual Inspection Comments\remarks Bearing Inspection Grease Used...
- Page 30 Work carried out - please tick boxes Date Hours Visual Inspection Comments\remarks Bearing Inspection Grease Used Motor Test Motor Bolts Torqued Drive Belts Inspection Tooth Inspection Next Service Date\Hours Work carried out - please tick boxes Date Hours Visual Inspection Comments\remarks Bearing Inspection Grease Used...
- Page 31 Work carried out - please tick boxes Date Hours Visual Inspection Comments\remarks Bearing Inspection Grease Used Motor Test Motor Bolts Torqued Drive Belts Inspection Tooth Inspection Next Service Date\Hours Work carried out - please tick boxes Date Hours Visual Inspection Comments\remarks Bearing Inspection Grease Used...
- Page 32 Work carried out - please tick boxes Date Hours Visual Inspection Comments\remarks Bearing Inspection Grease Used Motor Test Motor Bolts Torqued Drive Belts Inspection Tooth Inspection Next Service Date\Hours Work carried out - please tick boxes Date Hours Visual Inspection Comments\remarks Bearing Inspection Grease Used...
- Page 33 Work carried out - please tick boxes Date Hours Visual Inspection Comments\remarks Bearing Inspection Grease Used Motor Test Motor Bolts Torqued Drive Belts Inspection Tooth Inspection Next Service Date\Hours Work carried out - please tick boxes Date Hours Visual Inspection Comments\remarks Bearing Inspection Grease Used...
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Page 34: Warranty Statement
Evidence of the date of sale may be required and for Hydraulic Motor warranties to be valid the product must be registered with Auger Torque within 4 weeks of the date of sale . Extended Warranty (> 12 months) Products can be registered by returning the Registration Card or completing the form on page 7 . - Page 35 Notes ................
- Page 36 Notes ................
- Page 37 Notes ................
- Page 38 Products and specifications subject to change without prior notice. Some products may not be available in your country or region. AUGER TORQUE, SHOCK LOCK™, NDS™ and the AUGER TORQUE LOGO are trademarks of Auger Torque Europe Ltd © 2021 Auger Torque Europe Ltd. All Rights Reserved.
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