handtmann INOVA Operating Manual
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handtmann INOVA Operating Manual

Double-seat valve(type 580)
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DOUBLE-SEAT VALVE
OPERATING MANUAL
INOVA
(Type 580)
BA 058000.06 EN

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  • Page 1 DOUBLE-SEAT VALVE OPERATING MANUAL INOVA (Type 580) BA 058000.06 EN...
  • Page 2 All copy rights regarding this technical documentation and all drawings submitted to the receiver in person remain at all times with Albert Handtmann Armaturenfabrik GmbH & Co. KG, Biberach, Germany. They must not be copied or reproduced without prior written...
  • Page 3 Albert Handtmann Armaturenfabrik GmbH & Co. KG · Arthur-Handtmann-Strasse 11 · D-88400 Biberach an der Riss Telephone +49- (0) 7351-342-0 · Fax +49- (0) 7351-342- 4480 · sales.fittings@handtmann.de · www.handtmann.de...

  • Page 4: Table Of Contents

    Cleaning – Leakage Chamber (L) ..................19 CIP cleaning ............................20 Leakage detection ..........................20 Valve control ............................21 Installation and Commissioning ......................22 Installation of the Valve Housing ....................... 22 DOUBLE-SEAT VALVE INOVA (Type 580) 4 / 36 BA 058000.06 EN 15.11.2018...
  • Page 5 10.6.1 Sealing Material ........................34 10.7 Spare Parts List ........................... 34 Disposal ..............................35 11.1 Disposal of Packaging ......................... 35 11.2 Disposal of the Valve Parts ......................... 35 DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 5 / 36...

  • Page 6: Foreword

    The Handtmann Armaturenfabrik assumes no responsibility for damages or operating faults resulting from the non-compliance with this operating manual. This operating manual applies to the INOVA double-seat valve Type 580 in the following executions: Types Equipment...

  • Page 7: Safety

    The double-seat valves are used in accordance with their purpose and only in a functional state. • Only qualified and authorized personnel use and maintain the double-seat valves. • The legal requirements of the operating safety regulations are adhered to. DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 7 / 36...

  • Page 8: Symbols

    Caution – Damage to components! This symbol indicates that special care should be taken. Note This symbol indicates an environmentally friendly process or disposal. Note This symbol refers to special instructions. DOUBLE-SEAT VALVE INOVA (Type 580) 8 / 36 BA 058000.06 EN 15.11.2018...

  • Page 9: Basic Safety Advice

    Detergent can leak from the leakage outlet during CIP cleaning. Make sure, if during the maintenance work  the CIP is activated, that no-one is standing in the danger area of the leakage outlet. DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 9 / 36...
  • Page 10 The valve’s operating area is envisaged for certain operating states Make sure of proper utilization.  (pressure, temperature, media). The valve’s function can be disturbed greatly by different operating conditions. Transport DOUBLE-SEAT VALVE INOVA (Type 580) 10 / 36 BA 058000.06 EN 15.11.2018...

  • Page 11: Delivery

    60%; the maximum storage temperature should not exceed 40%. Disposal of Packaging Note The packaging should be disposed of in a proper and environmentally friendly way. National regulations should be adhered to. DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 11 / 36...

  • Page 12: Description Of Function

    INOVA double-seat valve Order code 580xx Type Single-seat Leakage Balancer lifting chamber cleaning cleaning INOVA P lus    INOVA T op   INOVA B asic   DOUBLE-SEAT VALVE INOVA (Type 580) 12 / 36 BA 058000.06 EN 15.11.2018...
  • Page 13 Description of Function Fig. 1: INOVA double-seat valve Type 580 Compressed air supply Balancer with integrated upper valve disk Leakage chamber Balancer with integrated lower valve disk (piston insert) CIP outflow for upper and lower flushing chamber Valve actuator CIP connection for upper flushing chamber...

  • Page 14: Process Integration, Mechanical

    S3 / S3-A • Proximity switch for position (S) • Control unit for position and function check (SO) • Control unit for switching, position and function check (S3) DOUBLE-SEAT VALVE INOVA (Type 580) 14 / 36 BA 058000.06 EN 15.11.2018...

  • Page 15: Technical Data

    CIP operating pressure 2 -5 bar Flushing chamber pressure < 0.5 bar Temperature 0 – 95 °C / 140 °C Noise emissions Operator position noise < 70 dB(A) DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 15 / 36...
  • Page 16 257,5 190,0 588,0 1170,5 Kvs value [m Passage above Valve seat Passage below Weight in kg 2“ 17,5 2 ½“ 27,5 3“ 37,2 4“ 49,5 79,5 84,0 Transpot DOUBLE-SEAT VALVE INOVA (Type 580) 16 / 36 BA 058000.06 EN 15.11.2018...

  • Page 17: Operation/Use

    When the valve is closed, the valve disks now travel against the upper valve seat. • The lower disk, maintaining its seat sealing, travels into the final position and at the same time continually opens the leakage chamber. DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 17 / 36...

  • Page 18: Seat Cleaning - Valve Seat Open

    • The cleaning medium is guided outdoors through the leakage outlet. • The lower valve disk again moves into the valve seat and closes the gap. DOUBLE-SEAT VALVE INOVA (Type 580) 18 / 36 BA 058000.06 EN 15.11.2018...

  • Page 19: Cleaning - Balancer (B)

    • Through a stationary supply pipe, cleaning medium can be injected from below into the leakage chamber. • The cleaning medium is guided outdoors through the leakage outlet. DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 19 / 36...

  • Page 20: Cip Cleaning

    CIP outflow. • In the case of defective exterior sealing of the flushing chambers (quad ring), liquid flows out at the guide bush’s upper or lower venting bore hole. DOUBLE-SEAT VALVE INOVA (Type 580) 20 / 36 BA 058000.06 EN 15.11.2018...

  • Page 21: Valve Control

    A activates the main function of opening the valve • • B activates the upper valve disk’s single-seat lifting. • C activates the lower valve disk’s single-seat lifting. DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 21 / 36...

  • Page 22: Installation And Commissioning

    Check the valve housing for possible dirt residues. • Inspect the valve-seat area for surface quality. • Lightly grease the thread and seals. • Locate the valve inset free of tension in the housing. DOUBLE-SEAT VALVE INOVA (Type 580) 22 / 36 BA 058000.06 EN 15.11.2018...

  • Page 23: Installation Of The Valve Inset

    Direct or indirect control through compressed air (Chapter 6.4) Three compressed air connections G1/8" for direct activating of the three drive functions; main stroke (A), upper lifting (B), lower lifting (C). DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN...

  • Page 24: Disassembly/Assembly

    This step is only necessary if the seals in the lower bushing are changed. Caution – Damage to components! Do not damage the valve disks and balancer! DOUBLE-SEAT VALVE INOVA (Type 580) 24 / 36 BA 058000.06 EN 15.11.2018...

  • Page 25: Complete Disassembly - Valve Inset

    Complete Disassembly – Valve inset The complete disassembly of the double-seat valve for changing all seals is described in this chapter. Fig. 11: Representation of the valve inset DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 25 / 36...
  • Page 26 Caution – Damage to components! The pressure spring has a slight pretensioning so that care must be taken when dismantling the actuator (use the auxiliary device). DOUBLE-SEAT VALVE INOVA (Type 580) 26 / 36 BA 058000.06 EN 15.11.2018...

  • Page 27: Partial Disassembly - Valve Inset

    The three seals in the product chamber are now accessible (see seal change Chapter 10.5) Note: After installing the seals, the valve disk should be tightly screwed up to the metallic stopper. DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 27 / 36...

  • Page 28: Assembly Tools

    • Finally, the seal of the lip sealing should be checked. Note: The valve seat in the housing must be checked regularly for dirt and damages. DOUBLE-SEAT VALVE INOVA (Type 580) 28 / 36 BA 058000.06 EN 15.11.2018...

  • Page 29: Repair

    • The internal compressed air • Check the internal compressed air supplies between the solenoid supply. valve and the pneumatic drive has been interrupted. DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 29 / 36...
  • Page 30 Check the solenoid valves and the position. control. • Electrical voltage supply interrupted • The solenoid valves are defective or the electrical control has been disturbed or is not active. DOUBLE-SEAT VALVE INOVA (Type 580) 30 / 36 BA 058000.06 EN 15.11.2018...

  • Page 31: Maintenance / Cleaning

    After completing the maintenance and repair work, prepare an inspection report. Assemble and secure the dismantled safety devices. Remove tools, foreign parts and auxiliary materials. Carry out a function check of the valves. DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN...

  • Page 32: Inspection Intervals

    The sealing grooves should be cleaned thoroughly before installing the new seals. • The new seals should be installed lightly lubricated; fats permitted for the food industry should be used. DOUBLE-SEAT VALVE INOVA (Type 580) 32 / 36 BA 058000.06 EN 15.11.2018...

  • Page 33: Seals

    Fig. 13: Representation of the seals Quad-ring O-ring Guide band Lip sealing Quad-ring O-ring Quad-ring O-ring Guide band O-ring Quad-ring O-ring Upper form seal O-ring Lower form seal O-ring O-ring O-ring DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 33 / 36...

  • Page 34: Sealing Material

    NPS 2 NPS 2.5 NPS 3 NPS 4 NPS 5 58010 058010.0C050LE 058010.0C065LE 058010.0C080LE 058010.0C100LE 058010.0C150LE 58010 058010.0M050LE 058010.0M065LE 058010.0M080LE 058010.0M100LE 058010.0M150LE C - Complete M – Medium DOUBLE-SEAT VALVE INOVA (Type 580) 34 / 36 BA 058000.06 EN 15.11.2018...

  • Page 35: Disposal

    The following materials were used to manufacture the double-seat valve: Metal parts Rolled or forging material 1.4404 and 1.4301 or other stainless steels Seals; guides Elastomers, EPDM DOUBLE-SEAT VALVE INOVA (Type 580) 15.11.2018 BA 058000.06 EN 35 / 36...
  • Page 36 Albert Handtmann Armaturenfabrik GmbH & Co. KG · Arthur-Handtmann-Strasse 11 · D-88400 Biberach an der Riss Telephone +49- (0) 7351-342-0 · Fax +49- (0) 7351-342- 4480 · sales.fittings@handtmann.de · www.handtmann.de...

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