Troy-Bilt 5500 Watt Quick Start Manual

WARNING Failure to read and follow the operator's
manual and all operating instructions can
result in death, bodily injury, and/or property
damage.
WARNING Outdoor use ONLY. DO NOT start or run
engine indoors or in an enclosed area, even if
windows and doors are open. Running engines
give off carbon monoxide, an odorless, poison
gas that can cause nausea, fainting or death.
WARNING Fuel and its vapors are flammable and
explosive. Turn off engine and wait at least
2 minutes before refueling. Let spilled fuel
evaporate before starting engine. Always
allow space for fuel expansion.
Items Included:
Operator's Manual (Not Shown)
You Will Need:
• Utility knife • Pliers • Safety glasses • 13 mm wrench
• Socket wrench with a 13 mm socket • Unleaded fuel (minimum 87 octane)
Unpack Generator
1. Set the carton on a rigid, flat surface.
2. Remove everything from carton except generator.
3. Open carton completely by cutting each corner from top to bottom.
4. Ensure you have all included items prior to assembly.
If items are damaged or missing, call 1-888-611-6708.
5. Leave generator on carton to install the wheels.
Attach Wheels
NOTICE Wheels and support leg must be attached prior to adding any
fuel.
1. Tip generator so that engine end is up.
2. Slide axle (e) through holes in generator frame.
3. Slide a washer (c) and then a wheel (g) over axle.
NOTE: Be sure to install wheel with raised hub inboard.
4. Place a washer (c) on axle (e) and then place an e-ring (b) in axle
groove. 1
CAUTION E-rings can cause eye injury. E-rings can spring back
and become airborne when installing or removing. Always
wear eye protection when installing/removing e-rings.
5. Install e-ring with pliers, squeezing from top of e-ring to bottom of
axle.
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6. Repeat steps 3 through 5 to secure second wheel.
Attach Support Leg
1. Tip generator so that engine side is down.
2. Line up holes on support leg (f) with holes in generator frame.
3. Attach support leg using 20 mm bolts (d) and flange nuts (a).
Tighten with a 13 mm socket wrench and 13 mm wrench.
4. Return generator to normal operating position (resting on wheels
and support leg).
Turn Handle
1. Remove handle (A) from generator frame by pushing in pins (B) and
pulling up on handle.
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2. Turn handle (A) around as shown and attach it to generator frame by
pushing in pins (B) on generator frame. Slide handle down until pins
lock into holes on handle.
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© 2009 Briggs & Stratton Power Products Group, LLC. All rights reserved.
Every effort has been made to ensure that the information in this document is accurate and correct. However, we reserve the right to alter or otherwise improve the product and this document at any time without prior notice and without incurring obligation.
*This generator is rated in accordance with CSA (Canadian Standards Association) standard C22.2 No. 100-04 (motors and generators).
Quick Start Guide
WARNING Contact with Muffler area can result in
serious burns. DO NOT touch hot parts and
AVOID hot exhaust gases.
WARNING Generator produces hazardous voltage
and current. Contact with live parts can cause
electric shock or burn. DO NOT operate
under wet conditions. Transfer switch MUST
be used when connecting generator to a building's
electrical system.
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e
g
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f
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B
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A
5500 Watt* Generator
Verify Engine Oil Level and Add Fuel
NOTICE Be sure you have attached wheels and support leg prior to this
step.
NOTICE Before starting the engine, check oil level and ensure that
engine is serviced as described in the Operator's Manual.
NOTICE DO NOT use unapproved fuel such as E85.
NOTICE DO NOT mix oil in fuel.
NOTICE DO NOT modify engine to run on alternate fuels.
1. Move generator outdoors to a flat, level surface.
2. The generator engine is shipped from the factory filled with oil.
Before starting the engine, check oil level (C).
3. Replace and fully tighten oil fill cap.
4. Clean area around fuel fill cap (D), remove cap.
5. Slowly add unleaded fuel (E) to fuel tank (F). Be careful not to fill
above the baffle (G). This allows adequate space for fuel expansion
as shown.
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6. Replace fuel cap, and let any spilled fuel evaporate before starting
engine.
Move Generator to
Safe Operating Location
1. Move generator outdoors to a flat, level surface, in an area that will
not accumulate deadly exhaust gas. DO NOT place generator where
exhaust gas could accumulate and enter inside or be drawn into a
potentially occupied building. Ensure exhaust gas is kept away from
any windows, doors, ventilation intakes, or other openings that can
allow exhaust gas to collect in a confined area. Prevailing winds and
air currents should be taken into consideration when positioning
generator. 7
2. To reduce the risk of exhaust heat or exhaust gases igniting nearby
combustible material, keep at least 5 feet (1.5 m) clearance on all
sides of generator, including overhead.
Start Generator
1. Make sure unit is on a level surface. Disconnect all electrical loads
from the generator.
2. Ensure fuel valve (H) is in the ON position.
3. Move choke lever (J) to CHOKE position.
4. Push engine rocker switch (K) to ON position.
c
5. Pull starter rope handle (L) slowly until resistance is felt. Then pull
cord rapidly to overcome compression, prevent kickback, and start
engine.
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6. Slowly move choke lever (J) to RUN position as engine warms.
7. If engine does not start, refer to operator's manual for detailed
starting instructions.
Plug in Items to be Powered
b
WARNING Overloaded electrical cords can overheat, arc, and burn
resulting in death, bodily injury, and/or property damage. ONLY use
cords rated for your loads. Follow all safeties on electrical cords.
1. Let engine stabilize and warm up for a few minutes after starting.
2. Ensure the circuit breaker (M) on the control panel is in the ON
position.
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3. Plug in and turn on the desired 120 Volt (N) and/or 240 Volt (P) AC,
d single phase, 60 Hz electrical loads.
IMPORTANT: When plugging into the 120 Volt (N) receptacles, plug
items to be powered in sequence as shown.
4. Push-to reset circuit breakers (R) are provided to protect the 120
a
Volt receptacles and generator against electrical overload.
NOTICE Exceeding generators wattage/amperage capacity can damage
generator and/or electrical devices connected to it.
5. Refer to Do Not Overload Generator section of Operator's Manual.
Shut Down Generator
1. Turn OFF and unplug all electrical loads from generator panel
receptacles. NEVER start or stop engine with electrical devices
plugged in and turned ON.
2. Let engine run at no-load for several minutes to stabilize internal
temperatures of engine and generator.
3. Push engine rocker switch (K) to OFF position.
4. Move fuel valve (H) to OFF position.
5. To prepare for storage, refer to Operator's Manual.
Have Questions?
Do not return to store. We can help.
Call Customer Service Toll-Free 1-888-611-6708
or vist our web site www.troybilt.com
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Exhaust Port
Pointed away from
dwelling openings
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C
D
F
G
E
H
J
K
L
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M
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R
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