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Bay Products 11352 Service Manual

Manhole odor control systems
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Summary of Contents for Bay Products 11352

  • Page 2 Level 1 Service Manual Manhole Odor Control Units Table Of Contents SECTION 1: GENERAL INFORMATION FOR OPERATION AND MAINTENANCE SECTION 2: DETAILED INSTALLATION, MAINTENANCE, CALIBRATION AND REPAIR SECTION 3: DIAGRAMS AND SCHEMATICS SECTION 4: WARRANTIES, GUARANTIES AND SPARE PARTS See Section 2 – 2.G on Pg. 2-12 thru 2-14 for information needed to Order Replacement Activated Carbon Media for the Manhole Odor Control Units SECTION 5: FIELD TESTING RECORDS...

  • Page 3: Table Of Contents

    Level 1 Service Manual Manhole Odor Control Units Table Of Contents SECTION 1: GENERAL INFORMATION FOR OPERATION AND MAINTENANCE 1.A General Instructions 1.A.1 Description Of The Equipment and How It Functions including Location Maps for each Site Area ....Pg. 1-1 thru 1-6 1.A.2 Identification Information ......
  • Page 4 1.A.5 Dimensions, Weight, Capacity and Design Conditions  Manhole Odor Control Units ......... Pg. 1-14  Carbon Canister ............ Pg. 1-10  Carbon Media ........Pg. 1-10 thru 1-11  Backdraft Dampers ........ Pg. 1-11 thru 1-12...

  • Page 5: Description Of The Equipment And How It Functions

    Carbon Media, the Canister Support Plate, and two Backdraft Dampers. The Carbon Canister, manufactured by Bay Products, Inc., is white in color and composed of 90- mil thick High-Density Polyethylene (HDPE). This canister has a porous bottom with a polypropylene carbon retention screen and a closed flat top with treated air release holes.
  • Page 6 The Canister Support plate, used for holding the Carbon Canister and mounting the Backdraft Dampers, is 24 inches in length, 24 inches in width and ½ inch in thickness and composed of Fiberglass Reinforced Plastic (FRP). The Backdraft Dampers (two per Manhole Odor Control Unit) are designed to allow atmospheric air in but prevent malodorous air from leaking out of the vent structure.
  • Page 7 Site 1995 – Manhole Odor Control Systems The below referenced table and photo summarize the locations of the Manhole Odor Control Systems installed throughout Site 1995: Site – 1995 Manhole Odor Control Systems Vent Longitude (West) Latitude (North) Structure Degree Degree VS-2 18.23...
  • Page 8 Site 4 – Manhole Odor Control Systems The below referenced table and photo summarize the locations of the Manhole Odor Control Systems installed throughout Site 4: Site – 4 Manhole Odor Control Systems Vent Longitude (West) Latitude (North) Structure Degree Degree VS-12 16.58...
  • Page 9 Site 17 – Manhole Odor Control Systems The below referenced table and photo summarize the locations of the Manhole Odor Control Systems installed throughout Site 17: Site – 17 Manhole Odor Control Systems Vent Longitude (West) Latitude (North) Structure Degree Degree VS-24 22.75...
  • Page 10 Site 27 – Manhole Odor Control System The below referenced table and photo summarizes the location of the Manhole Odor Control System installed on Site 27: Site – 27 Manhole Odor Control System Vent Longitude (West) Latitude (North) Structure Degree Degree VS-207 1.84...

  • Page 11: Identification Information

    ACTIVATED CARBON SAFETY PRECAUTIONS 1.A.2 Identification Information DESCRIPTION Activated Carbon is a Vapor Phase Virgin Activated Carbon that has been specially developed for odor removal (adsorbtion) from sewage treatment operations. This bituminous coal based product is unique in that it provides high adsorbtion capacity for H S without chemical impregnates and adsorbs volatile organic compounds (VOCs) in an effective manner.
  • Page 12 >- Replacement Media - When odor breakthrough is detected, the media needs to be replaced. Bay Products can provide replacement media. Media replacement is as simple as dumping out the old media and filling with fresh media. This can be done at the site in a manner of a few minutes.
  • Page 13 1.A.2 Identification Information B. Canister Support Plate SEE NEXT PAGE...
  • Page 14 B. Canister Support Plate 1-10...
  • Page 15 1-11...
  • Page 16 1-12...
  • Page 17 >- Replacement Media - When odor breakthrough is detected, the media needs to be replaced. Bay Products can provide replacement media. Media replacement is as simple as dumping out the old media and filling with fresh media. This can be done at the site in a manner of a few minutes.
  • Page 18 Carbon Cannister Damper inspection point Counterweight inspection point 1-14...
  • Page 19 1.A.4 General Assembly Drawings, Sections, or Photographic Views View of typical Manhole Odor Control Unit (Bilco Cover Opened) showing two square openings for the Backdraft Damper Air intakes, and the Activated Carbon Canister (5 Gallon Bucket). Backflow Damper Carbon Cannister 1-15...

  • Page 20: Manhole Odor Control Units

    Level 1 Service Manual Manhole Odor Control Units Table Of Contents SECTION 2: DETAILED INSTALLATION, MAINTENANCE, CALIBRATION AND REPAIR 2.A Installation 2.A.1 Reference Drawings or Schematics To Assemble and Install ................Pg. 2-1 thru 2-2 2.A.2 Equipment Alignment, Clearances, Tolerances, and Interfacing ..............
  • Page 21 2.D Statistical Information Include Performance Information and Testing Procedures: 2.D.6 Approved Operational Startup and Testing Forms and Procedures ............Pg. 2-5 thru 2-6 2.D.7 Data from Start-Up and Testing Procedures ..Pg. 2-5 thru 2-6 2.D.8 Identify Test Method, Equipment and Procedure Used ..................
  • Page 22 2.F Corrective Maintenance 2.F.1 Provide Details For Equipment Disassembly and Assembly ................Pg. 2-1 thru 2-2 2.F.5 Troubleshooting Checklists ......Pg. 2-11 thru 2-12 2.G Parts Lists - No Stored Spare Parts Required 2.G.2 Complete List Of Parts and Part Numbers ....Pg. 2-14 2.G.3 Specify Unit Of Issue (Quantity) ....
  • Page 23 Carbon Cannister Damper inspection point Counterweight inspection point...

  • Page 24: Carbon Canister

    2.A.1 Reference Drawings or Schematics To Assemble and Install View of typical Manhole Odor Control Unit (Bilco Cover Opened) showing two square openings for the Backdraft Damper Air intakes, and the Activated Carbon Canister (5 Gallon Bucket) inserted into the support plate. Backflow Damper Support Plate Carbon Canister...

  • Page 25: Specify Any Special Rigging Required

    2.A Installation 2.A.3 Identify Trade Skill Level Required to Replace Carbon Media It is Bay Product’s recommendation that a Journeyman perform any media removal at the Manhole Odor Control Units to ensure proper Safety and Carbon Media Replacement and Disposal Procedures are followed. 2.A.4 Specify Any Special Rigging Required There is No Special Rigging required.

  • Page 26: C Lubrication

    the structure, Replace the Carbon Media or Inspect the Backdraft Dampers. CAUTION: USED CARBON MEDIA IS HIGHLY ACIDIC Workers must wear protective gloves whenever handling the used “Spent” carbon media. 2.C Lubrication 2.C.1 Identify Lubrication Points There are no points of lubrication on the Manhole Odor Control Units. There is however a Bilco Hatch that covers the Odor Control components that does require occasional lubrication.

  • Page 27: D Statistical Information

    Bay Products provided a Carbon Media Certification for the Media used in the Manhole Odor Control Units. 2.D.7 Data From Start-up and Testing The start-up and testing data available is from Bay Products as shown on its Media Certification. 2.D.8 Identify Test Method, Equipment and Procedure Used There is no testing required for the Manhole Odor Control Units.

  • Page 29: E Preventive Maintenance (Pm) For Components Within An Equipment System

    2.E Preventive Maintenance (PM) For Components Within An Equipment System 2.E.1 Inspection, Testing, Routine Adjustments and Lubrication Tasks There is no prescribed preventative maintenance other than the following steps: 1. Annual Inspection of each Manhole Odor Control Unit for proper operation. 2.
  • Page 31 For the Manhole Odor Control Unit Preventive Maintenance the following should be observed: 1. Fresh Activated Carbon Media should be ordered from Bay Products or from any of the other suppliers of Activated Carbon Media listed approximately three weeks prior to the normally scheduled annual inspections. This activated carbon media has a shelf life of 6 to 8 months and cannot be stock piled for longer periods.

  • Page 32: The Trade Skill Level Required To Maintain

    This should allow the damper to perform normally. If this procedure does not correct the backdraft damper issue, then Bay Products will have to be contacted to schedule a site visit to remove the support plate and repair the damper.

  • Page 33: The Frequency For Performing Work

    This should allow the damper to perform normally. If this procedure does not correct the backdraft damper issue, then Bay Products will have to be contacted to schedule a site visit to remove the support plate and repair the damper.
  • Page 34 Manhole Odor Control Units. The Activated Carbon Media for the Manhole Odor Control Unit is the only part of the OCU that needs to be replaced. Bay Products identifies this carbon media as “Manhole Media Replacement”...
  • Page 35 ALTERNATE SUPPLIERS OF ACTIVATED CARBON MEDIA ONLY – FOR MANHOLE ODOR CONTROL UNITS   SIEMENS WATER TECHNOLOGIES (EVOQUA WATER TECHNOLOGY) ATTENTION: STEPHANIE CUTLER 12000 INDIAN CREEK CT SUITE D BELTSVILLE, MD 20705 (301) 219-4120 stephanie.cutler@evoqua.com TIGG CORPORATION ATTENTION: TOM BOURKE 1 WILLOW AVENUE OAKDALE, PA 15071 (724) 703-3020...
  • Page 36 LEVEL 1 SERVICE MANUAL ‐ 11352 MANHOLE ODOR CONTROL UNITS SECTION 2.G.2 ‐ EQUIPMENT PARTS AND SPARE PARTS LIST PURCHASE ORDER No. 96‐00005 SITE 1995 VS‐2 MANHOLE OCU SITE 1995 SITE 1995 VS‐3 MANHOLE OCU VS 3 MANHOLE OCU SITE 1995 VS‐1994 MANHOLE OCU SITE 4 VS‐12 MANHOLE OCU SITE 4 VS‐14 MANHOLE OCU SITE 17 VS‐24 MANHOLE OCU SITE 17 VS‐25 MANHOLE OCU SITE 17 VS‐26 MANHOLE OCU SITE 27 VS‐207 MANHOLE OCU 2 G 1 2.G.1 2 G 2p 2.G.2p 2 G 2n 2.G.2n 2 G 3 2.G.3 2 G 4 2.G.4...
  • Page 37 DETAILED INSTALLATION, MAINTENANCE, CALIBRATION AND REPAIR Level 1 Service Manual Manhole Odor Control Units Table Of Contents SECTION 3: DIAGRAMS AND SCHEMATICS 3.A.1 Equipment Drawings ............. Pg. 3-1 3.A.2 Location Drawings ........... Pg. 3-2 thru 3-5 3.A.3 Typical Installation of Manhole Odor Control Unit with (Open Bilco Door) showing Backdraft Dampers and Carbon Media Canister ..................
  • Page 38 Carbon Cannister Damper inspection point Counterweight inspection point...
  • Page 39 Site 1995 – Manhole Odor Control Systems The below referenced table and photo summarize the locations of the Manhole Odor Control Systems installed throughout Site 1995: Site – 1995 Manhole Odor Control Systems Vent Longitude (West) Latitude (North) Structure Degree Degree VS-2 18.23...
  • Page 40 Site 4 – Manhole Odor Control Systems The below referenced table and photo summarize the locations of the Manhole Odor Control Systems installed throughout Site 4: Site – 4 Manhole Odor Control Systems Vent Longitude (West) Latitude (North) Structure Degree Degree VS-12 16.58...
  • Page 41 Site 17 – Manhole Odor Control Systems The below referenced table and photo summarize the locations of the Manhole Odor Control Systems installed throughout Site 17: Site – 17 Manhole Odor Control Systems Vent Longitude (West) Latitude (North) Structure Degree Degree VS-24 22.75...
  • Page 42 Site 27 – Manhole Odor Control System The below referenced table and photo summarizes the location of the Manhole Odor Control System installed on Site 27: Site – 27 Manhole Odor Control System Vent Longitude (West) Latitude (North) Structure Degree Degree VS-207 1.84...
  • Page 43 1.A.4 General Assembly Drawings, Sections, or Photographic Views View of typical Manhole Odor Control Unit (Bilco Cover Opened) showing two square openings for the Backdraft Damper Air intakes, and the Activated Carbon Canister (5 Gallon Bucket). Backflow Damper Carbon Cannister...
  • Page 44 Level 1 Service Manual High Capacity Carbon Media Table Of Contents SECTION 4: WARRANTIES, GUARANTIES AND SPARE PARTS 4.A.1 Warranty Information Including Effective Warranty Dates ..................... Pg. 4-1 4.A.2 Contract Required Spare Parts, Equipment, Tools, & Materials ............. (NONE REQUIRED)
  • Page 45 4.A.l Warranty Information Including Effective Warranty Dates Seller warrants that the carbon adsorption system sold hereunder shall WARRANTIES: be free from defects in materials and workmanship for a period of one (1) year from the date of acceptance. The warranty does not apply to problems associated with normal wear and tear, improper maintenance, negligence, misuse, or the failure to operate the system in strict accordance with the operating and maintenance plan provided.
  • Page 46 Level 1 Service Manual High Capacity Carbon Media Table Of Contents SECTION 5: FIELD TESTING RECORDS This Section of the Manual is set aside for the insertion of all Field Testing Records for the Equipment. Activated Carbon Media Certification…..……………Pg. 5-1...
  • Page 48 Level 1 Service Manual Manhole Odor Control Units Table Of Contents SECTION 6: EQUIPMENT DATA SHEETS This Section of the Manual is set aside and shall contain Equipment Data Sheets as required and furnished by the Engineer.

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