Flexicon BULK-OUT BFC Installation And Operation Manual

Flexicon BULK-OUT BFC Installation And Operation Manual

Bulk bag discharger

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FLEXICON
BULK-OUT
Bulk Bag Discharger
Models: BFC, BFF & BFH
Installation and Operation Manual

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Summary of Contents for Flexicon BULK-OUT BFC

  • Page 1  ® FLEXICON BULK-OUT Bulk Bag Discharger Models: BFC, BFF & BFH Installation and Operation Manual...
  • Page 2 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 3: Table Of Contents

    Telescoping Tube CVD Interface with Iris Valve CVD Operation MAINTENANCE Maintenance Instructions LONG TERM STORAGE SPARE PARTS Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 4: Table Of Figures

    Assembly ® Figure 15: Assembly of POP-TOP Extension Arms Figure 16: CVD Interface with Iris valve Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 5: Contacting Flexicon

    12345 Figure 1: Sample Serial Number Nameplate Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 6: Introduction

    Notice is used to notify people of installation, operation, or maintenance information which is important but not directly hazard-related. Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 7: Equipment Safety Warnings

    FLEXICON BULK-OUT Bulk Bag Discharger Base Frames are supplied factory assembled. If in a rare occasion it has been supplied unassembled contact Flexicon for more information. Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com...
  • Page 8: Applicable Flexicon ® Equipment

    36” at the bag seam and 48” at the widest Front View parts when full. Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 9 They also raise the bag into a steep ‘V’ shape to promote total evacuation of material. Front View Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 10: Installation

    With a standard configuration the bulk bag is loaded from the same side as operator access. STEP 4 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 11: Locating The Base Frame

    Safety Frame Standard Base Frame Removable Brace Figure 2: Base Frame Arrangement Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 12: Assembling The Bff Frame

    (4) Clevis Pins / Safety Frame Safety Clips Standard Base Frame Figure 3: BFF Frame arrangement Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 13: Assembling The Bfc Frame

    Extension Arms (2)Front Extension Arms (2)Horizontal Cross Braces (3) Diagonal Cross Braces Figure 4: BFC Frame arrangement Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 14 Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 15 Hoist Beam Note height difference between extension arms Note bolt orientation Figure 5: BFC Hoist Beam Arrangement Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 16: Electric Hoist Wiring

    The main power cord for the hoist will require a connection to a customer supplied junction box that is ® to be located on the back of the frame near the top. Note that with a standard hoist, FLEXICON will provide enough cord to be draped through the festooning cable assembly and extend to the back of the frame near the top.
  • Page 17: Operation

    Figure 9 shows the bulk bag Liner attached to the liner clamp. Liner Clamp Figure 9: Bag Liner Clamp Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 18: Loading A Bulk Bag Into A Bff Frame

    Doing so can interfere with proper operation of the WARNING equipment and potentially create an unsafe condition. Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 19: Figure 10: Bag Lift Position

    Figure 10: Bag Lift Position Figure 11: Bag Lift Frame Orientation Front View Figure 12: Swaying Bulk Bag Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 20: Optional Equipment

    Shields FLOW ® FLEXER Control Panel (Optional) Teletube (Optional) Hopper ® Figure 13 : FLOW-FLEXER Arrangement Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 21: Adjustment

    “float” (move slightly) and not bind the cells. Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 22: Pop-Top Bulk Bag Elongation Option (Bff Only)

    Rubber Centralising Spacers Extension Arm Height Adjustment Holes Extension Arm – Assembly ® Figure 15: POP-TOP Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 23: Power-Cincher ® Flow Control Valve

    - 22 - POWER-CINCHER Flow Control Valve ® Two pneumatic cylinders actuate four elliptically contoured cincher bars that concentrically close around the bulk bag outlet spout to control the material flow. See separate FLEXICON ® manual for details, available on request. TELE-TUBE ®...
  • Page 24: Maintenance

    At minimum the lifting frame should be inspected no less than once per month. Emrick Boulevard ■ Bethlehem, PA 18020-8006 USA FLEXICON CORPORATION 2400 Tel: 1-888-FLEXICON ■ Tel: 1-610-814-2400 ■ Fax: 1-610-814-0600 ■ www.flexicon.com Copyright 2003 FLEXICON ®...
  • Page 25: Long Term Storage

    Ideal ambient conditions are 77 degrees Fahrenheit with approximately 65% relative humidity. Protect from freezing. Refer to the  individual manuals and instructions for any equipment that is not manufactured by The FLEXICON  Corporation. Contact FLEXICON if you should have any further questions or concerns.

This manual is also suitable for:

Bulk-out bffBulk-out bfh

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