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Summary of Contents for ETL ATS 400
- Page 1 Automatic Test System ATS 400 Instruction Manual Base device with SC-NG...
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Page 2: Table Of Contents
CAN 1: Interface for the Extension of the Test System ........18 4.3.7 CAN 2: Interface for customer-specific solution ..........19 4.3.8 HV-Connections: HV-Connection Jack, double pole, HVS06C by ETL: ..... 19 4.3.9 Connection for a PE-Probe Tip (Protective Earth CPonductor-Test Probe): ....19 4.3.10 Safety circuit and warning lamp combination ............ - Page 3 Configuration 8: Protective door with guard locking, potential-free antivalent contacts34 7.5.10 Configuration 9: Protective door with OSSDs ............35 LED SAFETY CIRCUIT .................. 36 Message in ETL DataView 3 ................ 36 State in ETL DataView 3 ................36 7.8.1 Tab page Status SHK..................37 7.8.2...
- Page 4 Loss of communication with the adjustable transformer ........47 9.2.14 Loss of communication with the external source ..........47 9.2.15 Loss of communication with a matrix module ............. 47 Settings of the ETL Interface ............48 10.1 Standard setting ..................48 10.2 Enabled ....................... 49 10.3...
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Page 5: Safety
Qualification of Staff PROFESSIONAL STAFF The operations described in this document are only allowed to be realized by persons who have the qualified technical formation or have been trained appropriately by the operator. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 6: Fundamental Safety Notations
Consider additionally the safety notations given in this document. Pass on the safety notations to all other users. Responsibility and Warranty ETL Prüftechnik does not accept responsibility and warranty if the operator or a third party: Disregard this document ... -
Page 7: General Information
Everything that can be done for the safety of the operation personnel, the measurement precision, the throughput rate and the process security is consequently incorporated in ETL products. So at ETL the most expensive safety technology as well as functions to prevent the test object from damage and increase the process... -
Page 8: Model And Type Designation
1 safety circuit plug 1 plug for the warning lamps 1 Quick start manual for ETL DataView 3 (not for type X2) Please check the delivery for possible transport damage. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 9: Terms And Definitions
Dual circuit wiring connected to the safety circuit plug and connected to the system. Safety circuit SC-NG Safety circuit next generation Safety circuit board Board, which implements the safety functions. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 10: About The Test System
Button to initiate a test or a test step. The startconditions of a test can be input individually. The start via the starting button at the front of the test system is one of the freely adjustable startconditions. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 11: Led Display
Please pay attention to the notifications and error indications on the display or activate the service to read the error memory via interface. For more information see chapter Display of LED Error. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 12: Display
PREMIUM LINE X2: The Remote Type Remote control via PC with the software ETL DataView Remote control via PC with a customer-specific application and ETL drivers (DLL, LabVIEW, ASCII) Remote control via PLC including a digital programme selection ... -
Page 13: Premium Line X6: The Pc-Inside Type
Navigation Plus with rotary encoder All PC-interfaces such as Ethernet, USB, Barcode, … Installation and Windows 7 Professional 32 bit Edition inclusive Expandable functions like e.g. remote maintenance, status report via E-Mail, ... Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 14: Back Side With Interfaces
PS2 connetors. Instead it has now 4 USB connectors. There are the following connectors available: RS232 data termination equiptment, in Windows as COM1. VGA analog, Sub-D 15 pole 1 Gigabit LAN port Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 15: Etl-Interface For Selection And Operation Panels
4.3.1 ETL-Interface for Selection and Operation Panels The ETL-Interface contains the most important digital inputs and outputs to the remote control via PLC or to the connection of an operation interface. The settings and using of the interface is described in chapter 9 starting from page 44. -
Page 16: User-Interface: Free Configurable Ios (Optional Article 201327)
PLC, in simple controlling tasks. The User-Interface is optional. It is executed as a 25-pole SUB-D connection jack (female) The exact specification of the pins are described in the following table: IN/OUT Designation Explanation Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 17: Common Specification
Digital input 12 4.3.3 Common specification The ETL-Interface and the User-Interface supply 24 Volt for external devices. All 4 Pins can supply together up to 2 A using a mulitfuse. All digital outputs are source outputs. Each output can have a current load of 70 mA. -
Page 18: Rs232-Interface
CAN 1: Interface for the Extension of the Test System System extensions of the standard test system are realized via the CAN 1-Interface. So e.g. an external relay matrix can be operated by the test system with a high Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 19: Can 2: Interface For Customer-Specific Solution
CAN 2: Interface for customer-specific solution Functionality is not implemented yet! 4.3.8 HV-Connections: HV-Connection Jack, double pole, HVS06C by ETL: The contacting is realized by two potential-free high voltage outputs via suitable panel jacks HVS06C. These outputs are each executed double pole with a connection jack for plug HVP06C (A Ø... -
Page 20: Safety Circuit And Warning Lamp Combination
If this is not the case it could be that during high voltage breakdown the potential may rise. This could cause damage to the logic and PC components! (Loss of guaranty) Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 21: Information For Safe Operation
No start-up when there are obvious defects! Only workshops who have been authorised be ETL are allowed to open the device and overhaul it! There are no parts in the interior of the device that can be replaced by the operator. -
Page 22: Testing With A Safety Test Cage
Warning lamp green: safety cage open Warning lamp red: safety cage closed Install control lines and test cords so that damages and earth fault can be excluded! Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 23: First Steps, Commissioning
If necessary plug in the test probe for the protective earth conductor test. If necessary connect operation panels or PLC controls with the ETL-Interface. If necessary establish the connection to a superordinate control, e.g. via the RS232-Interface for the connection of a PC application. -
Page 24: Safety Circuit
To do this, press the button in ETL DataView 3 Reset SC -> or switch the device off and on. Service Safety circuit Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 25: Safety Parameters
Output for the warning lamp 1 (red) E1WL1 Input 1 for the warning lamp 1 (red) E2WL2 Input 2 for the warning lamp 2 (green) Output for the recognition of the configuration Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 26: Socket Safety Circuit
The connection of the safety circuit is a 10-pin LEMO PKG.M1.0NL.LN socket with a coding of 0 ° and a black marking. Notation Description Output 1 Output 2 Output 3 Input 4 Input 5 Input 6 Input 7 Input 8 Supply Ground Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 27: Configuration 0: No Connection
(ie simultaneity is maintained). Initial operation The desired configuration is displayed by ETL DataView If only one switch is actuated or if simultaneity is violated, the enabling circuits must not close. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 28: Configuration 2: Protective Door / Test Cage With 2 Closers
ETL DataView With a closed protective door, the enabling circuits must not close when switching on. If only one switch is actuated or if simultaneity is violated, the enabling circuits must not close. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 29: Configuration 3: Protective Door / Test Cage With Antivalent Contacts
ETL DataView With a closed protective door, the enabling circuits must not close when switching on. If only one switch is actuated or if simultaneity is violated, the enabling circuits must not close. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 30: Configuration 4: Protective Door Automation Solution
ETL DataView If the safety door is closed, the enabling circuits already close at power-up. If only one switch is actuated or if simultaneity is violated, the enabling circuits must not close. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 31: Configuration 5: Check With Test Pistol
After opening the safety circuit, the safety circuit can only be closed after a pause of at least 0.5 s. Initial operation The desired configuration is displayed by ETL DataView Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 32: Configuration 6: Smart Switch
The intelligent switch should be powered by the 24V power supply on the configuration connector. Initial operation The desired configuration is displayed by ETL DataView The function of the protective door must be checked. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 33: Configuration 7: Protective Door With Guard Locking And 2 No Contacts
Guard locking devices are supported which keep closed when not energised and open when energised. Initial operation The desired configuration is displayed by ETL DataView The function of the protective door must be checked. Instruction Manual ATS 400 with SC-NG Version 4.03... - Page 34 Guard locking devices are supported which keep closed when not energised and open when energised. Initial operation The desired configuration is displayed by ETL DataView The function of the protective door must be checked. Instruction Manual ATS 400 with SC-NG Version 4.03...
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Page 35: Configuration 9: Protective Door With Ossds
Guard locking devices are supported which keep closed when not energised and open when energised. Initial operation The desired configuration is displayed by ETL DataView The function of the protective door must be checked. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 36: Led Safety Circuit
State in ETL DataView 3 To do this, the corresponding dialog must be displayed from the main menu via -> Services Safety circuit. This dialog consists of several tabs containing different displays. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 37: Tab Page Status Shk
Brief description of the error and explanation of the buttons. Reset SC The button will reset the safety circuit board and redetect the configuration. The button opens a display window with an extended text about the error. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 38: Tab Page Detail 1
FAIL SAFE Indicates whether the safety circuit board is in the FAIL SAFE state. Boot error The safety circuit board can not be brought to a normal state even after a repeated reset. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 39: Tab Page Detail 2
Indicates that the configuration of the warning lights is complete. Running OK The procedure for opening and closing the safety circuit is OK. Lock open/closed Specifies whether the guard locking is energized. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 40: Tab Page Detail 3
Warning lamp flashing Indicates that the warning lamp 1 (red) should flash. Version BB400 Version number of firmware on the base board. HW ID Version number of the hardware of the baseboard. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 41: Tab
There are various accessories available so that an existing system, which is designed for the old SC, can be connected to the SC-NG. 7.9.1 Accessories for configuration 1 (Article number ) This accessory is required when using a test cage or two-hand appliance. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 42: Accessories For Configuration 4 (Article Number)
This accessory is required if a protective door is used in an automation solution. 7.9.3 Accessories for configuration 5 This plug is supplied as an accessory from the factory, see also chapter Scope of Delivery. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 43: Operation
Operation Operation For operating the ATS 400 you have the following posibilities: Operating using ETL DataView 3. In the types X4, X5, X6 and X8 ETL DataView 3 is installed on the integrated computer and starts automatically when powering on the device. With the type X2... -
Page 44: Display Of Led Error
Is intermedient in the case of an overload. If the overload disapers the failure will go away within 10 s. If this code remains after power off and on of the device a board is defect and the device must be sent in for repair. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 45: Overtemperature
Loss of communication with the MEP protective earth test Error number: 7 If this code remains after power off and on of the device a board is defect and the device must be sent in for repair. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 46: Loss Of Communication With The Safety Circuit
Loss of communication with the ATM400 Error number: 11 Supply of the ATM-module is fallen out. CAN-cable between the ATS400 and the ATM-module is interrupted. The ATM-module is defect and must be replaced. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 47: Loss Of Communication With An External Electronic Source
Supply of one of the matrix modules is fallen out. CAN-cable between the ATS400 and the matrix modules or between matrix modules is interrupted. One of the matrix modules is defect and must be replaced. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 48: Settings Of The Etl Interface
10.1 Standard setting This setting is factory default. There will be not output on the ETL interface and no tones. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 49: Enabled
> 200 ms Time from start of one test until the start oft he next test. Response time > 18 ms Necessary minimum time to recognize a change in the start signal. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 50: Button Start
Symbol Name Limits Annotation Testtime > 200 ms Time from start of one test until the start oft he next test. Response time > 18 ms Necessary minimum time to recognize a Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 51: Time
Using this setting the output will be active according tot he time given in Timer:. The time can be set in steps of 10 ms. As maximum time 10 seconds is possible. Instruction Manual ATS 400 with SC-NG Version 4.03... - Page 52 Calulate the time according tot he formula: T + 18 ms, where Zyklus is the cycle time of the polling. Zyklus Round up the value tot he next multiple of 10 ms. Instruction Manual ATS 400 with SC-NG Version 4.03...
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Page 53: Safety Circuit
> 200 ms Time from start of one test until the start oft he next test. Response time > 18 ms Necessary minimum time to recognize a change in the start signal. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 54: Using The Buzzer
Has the device IO-CPU firmware 33284 or newer this checkbox will be displyed. Is this checkbox active the start of the test will be modified during a high voltage test with AC current. Instruction Manual ATS 400 with SC-NG Version 4.03... - Page 55 Is the checkbox active it will be recognized that the load between units under test will not change. After 5 units under test with the same load have been measured the intermediate measurement will be omitted. Instruction Manual ATS 400 with SC-NG Version 4.03...
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Page 56: Turn Off Analog Output
This checkbox must be set if the test type Analog output (optional article 202734) is to be used. This switches off the output of the measurement and result values via the analog interface. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 57: Technical Support
In the case you have questions about the operation of the device contact via email support@etl-prueftechnik.de. Your request should provide the information as in the example below if possible. The serial number is located on a label on the rear side of the device. You... -
Page 58: Technical Data
Safety circuit: For the implementation of the suitable safety circuit according to EN 50191 Warning light connection: For the connection of a warning light combination according to EN 50191 Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 59: Measurement Modules, Technical Data
The ATS400 is a modular instrument and can be combined in a variety of combinations of measuring modules. The data sheets of the measuring modules are individual documents which can be obtained separately from this document or which were already enclosed with the quotation Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 60: Manufacturer's Declaration / Eu-Declaration Of Conformity
Manufacturer’s Declaration / EU-Declaration of Conformity Manufacturer’s Declaration / EU-Declaration of Conformity Prüfsystem ATS 400 / Test System ATS 400 (Serie 400 / Series 400) Hersteller ETL Prüftechnik GmbH Manufacturer Lembergstraße 23 70825 Korntal-Münchingen D EU T S C H L A N D Dieses Produkt entspricht den nachstehend aufgeführten Richtlinien der Europäischen Union:... -
Page 61: Warranty
Avoid self-intervention that might delete your entitlement. Of course the service center and the manufacturer are at your disposal after the period of warranty as well, so that you are always equipped with faultless test devices. Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 62: Personal Notes
Persönliche Notizen Personal Notes Instruction Manual ATS 400 with SC-NG Version 4.03... -
Page 63: Appendix A Sc-Ng Error Numbers
Initialization: Configuration The safety door switches are not actuated the 8: Both switches must be same or the door opener switch is not pressed the same plausible. There may be a cabling error. Instruction Manual ATS 400 with SC-NG Version 4.03... - Page 64 No data is received from the baseboard. new record 0xC2 Configuration "Slave" has Hardware error changed 0xC3 keine gültige Probably hardware failure of the relays in the Relaiskonfiguration current enable circuit. gefunden Instruction Manual ATS 400 with SC-NG Version 4.03...
- Page 65 0xE2 Data from the PIC timeout There will be no data received from the baseboard. Hardware defect in the baseboard. 0xE3 Data from PIC - Frame Error - Stop bit not HIGH Instruction Manual ATS 400 with SC-NG Version 4.03...
- Page 66 Error - Parity error 0xE8 Serial interface - Timeout 0xE9 Serial interface - bit9 does not change MC1 0xEA Serial interface - Timeout 0xEB Serial interface - bit9 does not change MC2 Instruction Manual ATS 400 with SC-NG Version 4.03...
- Page 67 Lembergstraße 23 70825 Korntal Telefon: +49 711 83 99 39-0 Telefax: +49 711 83 99 39-9 Internet: www.etl-prueftechnik.de E-Mail: info@etl-prueftechnik.de Instruction Manual ATS 400 with SC-NG Version 4.03...
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