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LUCAS CONTROL CE010-153 Service Manual

Telescopic raptor
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CONTROL CE010-153
(Telescopic Raptor)
Réf. : CE010-153(U)
As of series n° 100419 O 1801

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Summary of Contents for LUCAS CONTROL CE010-153

  • Page 1 CONTROL CE010-153 (Telescopic Raptor) Réf. : CE010-153(U) As of series n° 100419 O 1801...
  • Page 2 Reference: SERVICE MANUAL SHEET 00 01 MR 86 I – General Malfunction: No light comes on The control box doesn't switch on when the M button is pressed Telescopic handler’s electrical power Repair telescopic handler’s supply test power supply Good Board electrical Act according to the test conclusions power supply test...
  • Page 3 Reference: SERVICE MANUAL SHEET 00 01 MR 86 Board’s electrical power supply test  Condition: Control box open and switched on. Plug between the machine and the telescopic handler is connected. Telescopic handler in operation (in order not to be disturbed by the connections after contact) ...
  • Page 4 Reference: SERVICE MANUAL SHEET 00 01 MR 87 II - Malfunction of a hydraulic function Main CONTROL is at fault. Prior checks:  Make sure that the electrical power supply is ok. (Chap. I-General malfunction: No light comes on) The controlled function does not react when the button(s) is/are pressed.
  • Page 5 Reference : SERVICE MANUAL SHEET 00 01 MR 87 External test : control operation  Condition: Plug between the machine and the telescopic handler connected. Telescopic handler in operation (in order not to be disturbed by the connections after contact). Control box switched on in normal operating mode.
  • Page 6 Reference: SERVICE MANUAL SHEET 00 01 MR 87 Control electrical power supply test  Condition: Plug between the machine and the telescopic handler connected. Telescopic handler in operation (in order not to be disturbed by the connections after contact). Control box switched on in normal operating mode and open. ...
  • Page 7 Reference: SERVICE MANUAL SHEET 00 01 MR 87 T22 Button test  Condition: Plug between the machine and the telescopic handler disconnected. Control box switched off.  Mean of control: Ohmmeter in continuity position. Visual.  Process : Check the button continuity by placing the ohmmeter et the button’s terminals and pressing Check that the wires between the buttons and the handle’s board are not cut or unsoldered.
  • Page 8 Reference: SERVICE MANUAL SHEET 00 01 MR 88 III – Malfunction of a hydraulic function: Fault due to the electrovalves Prior checks:  Make sure that the electrical power supply is ok. (Chap. I-General malfunction : no light comes on) ...
  • Page 9 Reference: SERVICE MANUAL SHEET 00 01 MR 88 Function test with hand control  Condition: Connection plug between the machine and the telescopic handler connected. Telescopic handler in operation (in order not to be disturbed by the connections after contact). Control box switched on in normal operation mode.
  • Page 10 Référence : SERVICE MANAUL SHEET 00 01 MR 88 Output control led test The output control leds can have 3 different states: ON : output activated, FLASHING (quickly): output activated but in open circuit (ex.: electrovalve not connected), OFF: 2 cases, either the output is not activated, or it is, but in short-circuit (ex. Electrovalve’s coil faulty).
  • Page 11 Reference: SERVICE MANUAL SHEET 00 01 MR 88 Check the program configuration See chap. V – Check the program configuration. Coil and cable unit test  Condition: Connection plug between the machine and the telescopic handler connected. Telescopic handler in operation (in order not to be disturbed by the connections after contact). Control box switched off.
  • Page 12 Référence : SERVICE MANUAL SHEET 00 01 MR 88 Coil connection test  Condition: Connection plug between the machine and the telescopic handler connected. Control box switched off. Cable to be controlled disconnected at both ends (terminal + connections).  Mean of control: Ohmmeter.
  • Page 13 Reference: SERVICE MANUAL SHEET 00 01 MR 89 IV – Electrovalve excitation table MACHINE description Telescopic Raptor Level of equipment Standard Program : CE010-151 v……. Original PROG configuration : 000 PROG configuration BUTTON ELECTROVALVES MODULE FUNCTION PRESS EXCITED 3 + 4 Module FAN rotation 1 + 2...
  • Page 14 V – Setting program configuration The "CONFORT" control box is a multipurpose piece of equipment which is fitted to many LUCAS.G machines. It has internal settings so that it can be configured to the machine in question and its level of equipment.

  • Page 15: Alarm Indicators

    Reference: SERVICE MANUAL SHEET 00 01 MR 61 VI – Alarm indicators Alarm indicator on STEADY Alarm indicator on The lighting up of the alarm steady only for a indicator corresponds to a specific function defective function Continue to chap. III – Malfunction of a controlled hydraulic function: Fault due to electrovalves Alarm indicator on steady...
  • Page 16 Reference: SERVICE MANUAL SHEET 00 01 MR 90 VIII – Malfunction of the base conveyor safety device Prior checks:  Make sure that the fan is operating correctly.  Make sure that the hydraulic power supply coming from the telescopic handler is correct (continuous pumping activated, connection valves rightly activated).
  • Page 17 Reference: SERVICE MANUAL SHEET 00 01 MR 90 Proximity detector test  Condition: Connection plug between the telescopic handler and the machine connected. The telescopic handler is running (in order not to be disturbed by the connections after contact). Machine’s hydraulic plugs are disconnected from the telescopic handler. Control box switched ON in normal operation.
  • Page 18 Reference: SERVICE MANUAL SHEET 00 01 MR 90 Detector/ pinion distance test  Condition: Connection plug between the telescopic handler and the machine disconnected. Telescopic handler is stopped. Control box is OFF.  Mean of control: Visual Wedge  Procedure: Involves checking that the distance between the end of the detector and the filled part of the fan’s detector pinion is comprised between 2 and 2,5 mm.
  • Page 19 Reference : SERVICE MANUAL SHEET 00 01 MR 90 Board input test  Condition: Connection plug between the telescopic handler and the machine connected. The telescopic handler is running (in order not to be disturbed by the connections after contact). Control box switched ON in normal operation mode.
  • Page 20 Reference: SERVICE MANUAL SHEET 00 01 MR 90 Operating procedure without safety device This operating mode must only be used temporarily as the safety device is deactivated. In this case there is a serious risk that some components may be damaged definitively, what then cannot be covered by the manufacturer guarantee.
  • Page 21 Reference : SERVICE MANUAL SHEET 00 01 MR 93 X – ELECTRICAL diagram: Power supply and inputs 1. Control box open. 2. Motherboard CE010-153. 3. Electrical power supply. 4. Control handle. 5. Base conveyor safety proximity detector. 6. Connection plug. X - Schéma électrique : alimentation et entrées -1/1...
  • Page 22 Reference: SERVICE MANUAL SHEET 00 01 MR 94 XI – ELECTRICAL Diagram : Outputs 1. Control box open. 2. Motherboard CE010-153 3. Master valve assembly. 4. Fan electrovalve. X1 – Electrical diagram: outputs -1/1...

  • Page 23: Hydraulic Diagram

    Reference: SERVICE MANUAL SHEET 00 01 MR 97 XII – HYDRAULIC DIAGRAM General hydraulic diagram: The hydraulic diagram can be different according to the machine’s equipment. X1I – Hydraulic Diagram -1/1...