1. Manuals
  2. Brands
  3. Telme Manuals
  4. Commercial Food Equipment
  5. EVOPASTO Series
  6. Operating and maintenance manual

Telme EVOPASTO Series Operating And Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

TELME
G E L AT O A N D PA ST RY M AC H I N E S
maintenance manual
Translation of the original instructions
EVOPASTÓ
EVOPASTÓ
Operating and
60 - 120
60 - 120

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EVOPASTO Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Telme EVOPASTO Series

  • Page 1 TELME G E L AT O A N D PA ST RY M AC H I N E S Operating and maintenance manual Translation of the original instructions EVOPASTÓ EVOPASTÓ 60 - 120 60 - 120...
  • Page 3 All of the staff at TELME S.p.A. and its dealers hope that you will enjoy working with our machines! This operating and maintenance manual is part of the machine and must always be kept with it, even...

  • Page 4: Table Of Contents

    CONTENTS 1 GENERAL INFORMATION 1.1 General safety instructions 1.2 Information about precautions, specific warnings and symbols 1.3 Testing, guarantee and liability 1.4 Purpose of the manual • 1.4.1 Structure of the manual • 1.4.2 Modifications and additions 1.5 Manufacturer identification •...
  • Page 5 TELME S.p.A. Introduction Via S. Pertini, 10 - 26845 Codogno (LO) Contents Tel.: +39 0377 466.650 - telme@telme.it 5 MACHINE OPERATION 5.1 Controls 5.2 Switching on and starting the machine 5.3 Programming 5.4 Types of pasteurisation 5.5 Production 5.6 Washing the tap after each dispensing operation 6 WASHING 6.1 Washing and sanitising...
  • Page 6 Declaration of Conformity (Machinery Directive 2006/42/EC Annex II, no.1 A) Via Sandro Pertini, 10 - Zona Industriale 26845 Codogno (LO) ITALY Tel. +39(0)377/466650-60 Fax +39(0)377/466690 The person authorised to compile the relevant technical file and draw up the Declaration of Conformity is the Managing Director, Ladislaus Viktor Bartyan. Address: via Sandro Pertini, 10 –...

  • Page 7: General Information

    Chapter 1 Via S. Pertini, 10 - 26845 Codogno (LO) General Information Tel.: +39 0377 466.650 - telme@telme.it 1 GENERAL INFORMATION 1.1 General safety instructions Before using the machine, carefully read all of this manual, which is an integral part of the machine.

  • Page 8: Testing, Guarantee And Liability

    Guarantee TELME guarantees the machines put on the market for 12 months from the date of delivery. During the guarantee period the seller undertakes to substitute, free of charge ex works, any parts which may develop a fault due to obvious manufacturing defects or poor quality materials.

  • Page 9: Modifications And Additions

    TELME Spa reserves the right, should it deem it appropriate and for valid reasons, to update the manuals already on the market, sending its customers sheets of technical and/or operating updates which must be considered and kept in the manual.

  • Page 10: Ordering Spare Parts

    When requesting spare parts, contact your dealer or consult the up-to-date list of authorised service centres on the official TELME website: http://www.telme.it On the website’s homepage menu click on “TELME DEALERS” (A). The system displays the up-to-date list of dealers 1.5.3 Downloading the technical manual...

  • Page 11: Intended Uses

    Once the pasteurising cycle is completed the machine holds the mixture at the temperature required by the relevant regulations. THE MACHINE CANNOT BE USED FOR OTHER PURPOSES WITHOUT TELME S.P.A.'S AUTHOR- ISATION. TELME S.P.A. WILL NOT BE RESPONSIBLE FOR DIRECT OR INDIRECT DAMAGES DUE TO IMPROPER USE OF THE MACHINE.

  • Page 12: Packaging, Transportation And Storage

    1.9 Packaging, transportation and storage The machine is packaged in a wooden or cardboard crate on a pallet having dimensions and features suitable for the type and weight of the machine. The machine will be delivered packaged, ensuring that it is protected from the elements. Each package is marked with the following information: •...

  • Page 13: Technical Specifications

    Chapter 2 Via S. Pertini, 10 - 26845 Codogno (LO) Technical Specifications Tel.: +39 0377 466.650 - telme@telme.it 2 TECHNICAL SPECIFICATIONS 2.1 General description of the machine Machines in the EVOPASTO’ range, covered by this manual, are pasteurizers for producing fresh artisan gelato mixtures.

  • Page 14: Illustration Of The Machine As A Whole And Its Components

    2.2 Illustration of the machine as a whole and its components Cover Pasteurising tank Mixing impeller Control panel Dispensing tap opening/closing lever Dispensing tap Drip tray Front wheels with brake Outer panels Connector for outflow of condensation water (water version machines) Connector for inflow of condensation water (water version machines) Connector for inflow of (drinking) water necessary to wash the dispensing tap Rear wheels...
  • Page 15 TELME S.p.A. Chapter 2 Via S. Pertini, 10 - 26845 Codogno (LO) Technical Specifications Tel.: +39 0377 466.650 - telme@telme.it...

  • Page 16: Working And Control Position

    2.3 Working and control position The operator must stand in front of the machine and load the ingredients, programme the recipe, start the processing and unload the processed product at the end of the recipe. 2.4 Machine technical data Model Net weight Coolant gas (type)

  • Page 17: Noise

    80 dB(A) and 135 dB(C). Test documents and certificates for the instruments used for the measurements are filed at TELME SPA and are available to monitoring authorities. TEST DOCUMENTS AND CERTIFICATES FOR THE INSTRUMENTS USED FOR THE MEASUREMENTS...

  • Page 18: Items Supplied With The Machine

    2.6 Items supplied with the machine The machine is supplied together with the following items: 1. Operating and maintenance manual. 2. Kit of gaskets and packet of food-safe lubricating grease 3. Tube brush for cleaning. 4. Machine components: dispensing tap and drip tray. 3 GENERAL SAFETY REGULATIONS 3.1 General instructions THE INSTRUCTIONS LISTED BELOW MUST BE CAREFULLY READ SO THAT USERS ACT AP-...
  • Page 19 Chapter 3 Via S. Pertini, 10 - 26845 Codogno (LO) Safety regulations Tel.: +39 0377 466.650 - telme@telme.it 17. Do not use the machine with damp or wet hands. 18. Always wear suitable gloves and a hair cover for hygiene.

  • Page 20: Safety Devices Present On The Machine

    3.2 Safety devices present on the machine The term safety device refers to: “a component specially designed by the manufacturer and also sold separately from the machine in order to be able to perform safety functions. Therefore, a safety component will be considered a device whose failure to function compromises the safety of exposed persons.

  • Page 21: Personal Protective Equipment (Ppe)

    TELME S.p.A. Chapter 3 Via S. Pertini, 10 - 26845 Codogno (LO) Safety regulations Tel.: +39 0377 466.650 - telme@telme.it 3.3 Personal Protective Equipment (PPE) The employer must inform personnel about the following safety-related issues: Accident risks. Operator safety equipment.

  • Page 22: Installation Instructions

    4 INSTALLATION INSTRUCTIONS 4.1 General requirements INSTALLATION MUST ONLY BE PERFORMED BY QUALIFIED TECHNICAL PERSONNEL. Once the package is near to the machine installation location, cut the straps (A) and remove the cardboard (B) by pushing it upwards. Remove the documents and accessories located on the outside of the machine.

  • Page 23: Spaces Needed For Use Of The Machine

    Chapter 4 Via S. Pertini, 10 - 26845 Codogno (LO) Installation Tel.: +39 0377 466.650 - telme@telme.it 4.3 Spaces needed for use of the machine The machine must be positioned on a solid, level and even floor. It must not be directly exposed to sunlight or near to heat sources.

  • Page 24: Electricity Supply

    4.5 Electricity supply WORK ON ELECTRICAL CONNECTIONS MUST ONLY BE CARRIED OUT BY QUALIFIED TECHNICAL PERSONNEL. The machine must be powered at the voltage shown on the data plate at the top of the rear panel. Connect the machine only to a power supply using a suitable earth connection. The machine is supplied with a power cable to which a qualified technician must connect a plug suitable for the technical data (voltage, current) on the data plate.

  • Page 25: Water-Cooled Machine

    Chapter 4 Via S. Pertini, 10 - 26845 Codogno (LO) Installation Tel.: +39 0377 466.650 - telme@telme.it 4.6 Water-cooled machine For water condensed machines, a water supply tube and a water drainage tube have to be fitted. Connect a valve or tap (1) before the delivery tube.

  • Page 26: Air-Cooled Machine

    4.7 Air-cooled machine Air-cooled machines must be installed with a minimum distance from the rear wall of at least 500 mm to allow free circulation of condensation air. Every day, clean the area around the machine to prevent foreign bodies (for example: build-up of dust, bits of paper, etc.) from blocking the regular inflow of air.

  • Page 27: Machine Operation

    TELME S.p.A. Chapter 5 Via S. Pertini, 10 - 26845 Codogno (LO) Using the machine Tel.: +39 0377 466.650 - telme@telme.it 5 MACHINE OPERATION 5.1 Controls The control panel functions are illustrated below: ON/OFF button For switching the machine on and off. Press to prepare the machine to operate and subsequently the tank temperature is displayed on the digital display (2).

  • Page 28: Switching On And Starting The Machine

    Programming Button For programming the pasteurising cycle parameters. Allows you to display/edit parameters set in the machine. See the section on “Programming”. Spout washing button Activates automatic washing of the dispensing spout. When spout washing is active the light (10a) in the button is lit. Consult sec.
  • Page 29 Chapter 5 Via S. Pertini, 10 - 26845 Codogno (LO) Using the machine Tel.: +39 0377 466.650 - telme@telme.it - For water-cooled machines, check that the water inlet tap is open. 500 mm - For air-cooled machines, check that the machine is positioned with the required space (see sec.

  • Page 30: Programming

    5.3 Programming DURING TESTING, THE MACHINE WAS PROGRAMMED WITH OPTIMAL TEMPERATURE PA- RAMETER VALUES FOR THE OPERATING CYCLE. DO NOT CHANGE PROGRAMMING UNLESS THIS IS STRICTLY NECESSARY. IF PARAMETER VALUES DO NEED TO BE ALTERED, MAKE ANY NECESSARY MACHINE PRO- GRAMMING CHANGES.
  • Page 31 TELME S.p.A. Chapter 5 Via S. Pertini, 10 - 26845 Codogno (LO) Using the machine Tel.: +39 0377 466.650 - telme@telme.it Code Function Setting of the SLOW stirring pause time (expressed in minutes), duringpreservation when the compressor is inactive. This parameter can only be activated by selecting the “numeric option”, for setting the stirring time, in code P4 described above.
  • Page 32 P2 ( Setting of an additional time at the end of the heating phase) ▪ Press the “PROGRAMMING” button on the display and code P2 appears (flashing), indicating the possibility of setting an additional holding time at the end of the heating phase. ▪...
  • Page 33 TELME S.p.A. Chapter 5 Via S. Pertini, 10 - 26845 Codogno (LO) Using the machine Tel.: +39 0377 466.650 - telme@telme.it P4 ( Setting of the SLOW stirring operating time) ▪ Press the “PROGRAMMING” button on the display and code P4...
  • Page 34 tAG ( the machine operating time) ▪ Press the “PROGRAMMING” button again and the tAG code (flashing) appears on the display. Press the “PROGRAMMING” button again and the machine operating time is displayed, using the text “H-0” (which corresponds to the machine operating time in thousands of hours), for example followed by the numbers “010”...

  • Page 35: Types Of Pasteurisation

    Via S. Pertini, 10 - 26845 Codogno (LO) Using the machine Tel.: +39 0377 466.650 - telme@telme.it 5.4 Types of pasteurisation The length of thermal treatment depends on the quantity, the type and the density of the ingredients or of the mixture used, and must be 2 hours on average.

  • Page 36: Production

    5.5 Production EVERY DAY, WHEN YOU SWITCH ON THE MACHINE, CHECK THAT THE SAFETY DEVICES ARE OPERATING CORRECTLY AS DESCRIBED IN DETAIL IN SECTION 7.5 OF THIS MANUAL. Before starting production of pasteurised mixtures, remember to run the machine washing phases as de- scribed in section 6, “Washing”, of this manual.
  • Page 37 Chapter 5 Via S. Pertini, 10 - 26845 Codogno (LO) Using the machine Tel.: +39 0377 466.650 - telme@telme.it - Then close the cover and press the “PASTEURISING CYCLE” button (B) to start the operating cycle. DURING THE PRODUCT HEATING PHASE DO NOT TOUCH THE PRODUCT, THE COVER AND THE UPPER SURFACE OF THE MACHINE.
  • Page 38 To add more ingredients once the cycle has started, open the cover and the mixing impeller stops operating. (As described in sec. 3.2.1 of this manual: “Safety device installed on the cover”). - Open the cover and add the desired ingredients. USE HEAT PROTECTION GLOVES AND CLOTHING.

  • Page 39: Washing The Tap After Each Dispensing Operation

    Chapter 6 Via S. Pertini, 10 - 26845 Codogno (LO) Washing Tel.: +39 0377 466.650 - telme@telme.it 5.6 Washing the tap after each dispensing operation AFTER EACH DISPENSING OPERATION, THE TAP MUST BE WASHED TO PREVENT THE PRO- LIFERATION OF BACTERIA THAT COULD CONTAMINATE THE PRODUCT CONTAINED IN THE TANK WHEN IT IS SUBSEQUENTLY DISPENSED.

  • Page 40: Sanitising Phases At The End Of Daily Work

    6.2 Sanitising phases at the end of daily work INTERVAL: at the end of daily processing operations AUTHORISED OPERATOR: 1 Operator TIME NEEDED: - Wear suitable protective gloves. 1. Rinse phase: At the end of each processing cycle the tank and the mixture dispensing tap must be thoroughly rinsed with tepid water to completely remove product residues.
  • Page 41 TELME S.p.A. Chapter 6 Via S. Pertini, 10 - 26845 Codogno (LO) Washing Tel.: +39 0377 466.650 - telme@telme.it - Close the machine cover and press the SLOW STIRRING button (E), leaving the mixing impeller operating for around 2 minutes.
  • Page 42 • Removing the mixing impeller – Grip the mixing impeller (3) drive and pull it out vertically. – Extract the bushing (3A) from the the mixing impeller (3) drive. Thoroughly clean the inside of the mixing impeller drive using the tube brush supplied (F).
  • Page 43 Chapter 6 Via S. Pertini, 10 - 26845 Codogno (LO) Washing Tel.: +39 0377 466.650 - telme@telme.it B) Washing machine components: Wash the above-mentioned components using the tube brush (F) and a disposable cloth (G) in a suitable container, using a detergent solution at 50°C, then rinse them in cold water.
  • Page 44 • Refitting the dispensing tap: - Use the food-safe grease supplied to lubricate the piston gaskets (12-13-14) and the inside of the tank outlet. - Refit the gaskets (12-13-14) in their seats. - Insert the piston (10) in the tap body (11) so that the threaded hole for the opening/closing lever is centred in the diagonal slot of the body (11).
  • Page 45 Chapter 6 Via S. Pertini, 10 - 26845 Codogno (LO) Washing Tel.: +39 0377 466.650 - telme@telme.it 6. Rinse to remove disinfectant phase: Follow the instructions on the disinfectant packaging and if necessary thoroughly rinse the machine to completely remove disinfectant residues.

  • Page 46: Routine Maintenance

    7 ROUTINE MAINTENANCE ONLY PURCHASE AND USE ORIGINAL SPARE PARTS, WHICH ARE GUARANTEED BY THE MANUFACTURER. CONTACT THE DEALER OR THE NEAREST SERVICE CENTRE TO REPLACE FAULTY OR DAMAGED COMPONENTS. 7.1 Type of checks and interval between them Regular checks of the operation of the parts of the machine most subject to stresses and wear can prevent faults and help to maintain maximum productivity levels, guaranteeing lasting constant operation.

  • Page 47: Maintenance Sheets

    TELME S.p.A. Chapter 7 Via S. Pertini, 10 - 26845 Codogno (LO) Maintenance Tel.: +39 0377 466.650 - telme@telme.it 7.4 Maintenance sheets Replacing the gaskets CHECKING INTERVAL: 500 hours or quarterly AUTHORISED OPERATOR: 1 Operator TIME NEEDED: 5 minutes TOOL: Non-metallic pointed tool - Regularly check the integrity of the gaskets and substitute them if they are broken, worn or swollen.
  • Page 48 – Take the piston (10) out of the tap body (11) horizontally. – Remove the gaskets (12-13-14) from their seats. Thoroughly clean the inside of the tap body (11) and the tank outlet using the tube brush supplied (F). • Refitting the dispensing tap: - Use the food-safe grease supplied to lubricate the piston gaskets (12-13-14) and the inside of the tank outlet.
  • Page 49 Via S. Pertini, 10 - 26845 Codogno (LO) Via S. Pertini, 10 - 26845 Codogno (LO) Maintenance Troubleshooting Tel.: +39 0377 466.650 - telme@telme.it Tel.: +39 0377 466.650 - telme@telme.it Replacing the mixing impeller guide bushing VERIFICATION FREQUENCY: monthly AUTHORISED OPERATOR: 1 Operator...

  • Page 50: Checks On Safety Devices

    7.5 Checks on safety devices Safety devices CHECKING INTERVAL: DAILY (AT MACHINE SWITCH ON) AUTHORISED OPERATOR: 1 Operator TIME NEEDED: 5 minutes TOOL: - DO NOT USE THE MACHINE IF ONE OR MORE SAFETY DEVICES MALFUNCTION OR ARE DAMAGED! 8.5.1 Checking the safety device installed on the cover Checking procedure: Phase 1 Start the machine by pressing the “0/1 - ON/OFF“...

  • Page 51: Troubleshooting

    Via S. Pertini, 10 - 26845 Codogno (LO) Via S. Pertini, 10 - 26845 Codogno (LO) Maintenance Troubleshooting Tel.: +39 0377 466.650 - telme@telme.it Tel.: +39 0377 466.650 - telme@telme.it 8 TROUBLESHOOTING Most faults and problems during machine operation are promptly automatically indicated by the machine.
  • Page 53 TELME S.p.A. TELME S.p.A. Chapter 7 Chapter 8 Via S. Pertini, 10 - 26845 Codogno (LO) Via S. Pertini, 10 - 26845 Codogno (LO) Maintenance Troubleshooting Tel.: +39 0377 466.650 - telme@telme.it Tel.: +39 0377 466.650 - telme@telme.it...

  • Page 55: Troubleshooting - Flowchart

    Via S. Pertini, 10 - 26845 Codogno (LO) Via S. Pertini, 10 - 26845 Codogno (LO) Maintenance Troubleshooting Tel.: +39 0377 466.650 - telme@telme.it Tel.: +39 0377 466.650 - telme@telme.it 8.2 Troubleshooting – flowchart In fault conditions the machine may malfunction, as specified below:...
  • Page 56 MACHINE REPEATEDLY TRIPS THE ELECTRIC OVERLOAD SWITCHES OR BLOWS THE MAINS FUSES. Contact the Technical assistance The capacity of the electrical sys- service. tem is not sufficient to power the machine. The electrical specifications of the Contact the Technical assistance overload switches or fuses are not service.
  • Page 57 Via S. Pertini, 10 - 26845 Codogno (LO) Via S. Pertini, 10 - 26845 Codogno (LO) Maintenance Troubleshooting Tel.: +39 0377 466.650 - telme@telme.it Tel.: +39 0377 466.650 - telme@telme.it COOLING IS INSUFFICIENT OR SWITCHES OFF IN A FAULTY WAY AIR-cooled machine There are obstructions in front of Restore the minimum distance required.
  • Page 58 COOLING IS INSUFFICIENT OR SWITCHES OFF IN A FAULTY WAY WATER-cooled machine The condenser water tap(s) are Open the tap(s). partly or completely closed. Remove any flattening and avoid tight There are narrowings in the water bends in the water connecting pipes. connecting pipes.
  • Page 59 Via S. Pertini, 10 - 26845 Codogno (LO) Via S. Pertini, 10 - 26845 Codogno (LO) Maintenance Troubleshooting Tel.: +39 0377 466.650 - telme@telme.it Tel.: +39 0377 466.650 - telme@telme.it COOLING IS INSUFFICIENT OR SWITCHES OFF IN A FAULTY WAY WATER-cooled machine...

  • Page 60: Inactivity

    9 INACTIVITY 9.1 Keeping the machine efficient if it remains inactive If the machine will not be used for a lengthy period, follow these instructions: - Sanitise the machine as described in sec. 6.1. - Switch off the machine using the I/O - ON/OFF button, power down at the mains master switch and take the plug out of the socket.

  • Page 61: Decommissioning The Machine

    Chapter 7 Via S. Pertini, 10 - 26845 Codogno (LO) Via S. Pertini, 10 - 26845 Codogno (LO) Maintenance Tel.: +39 0377 466.650 - telme@telme.it Tel.: +39 0377 466.650 - telme@telme.it 10 DECOMMISSIONING THE MACHINE 10.1 Description of method of disposal The lifetime of the machine estimated by the manufacturer is 20,000 hours (10 years) of operation under normal operating conditions, described in this operating manual.
  • Page 62 Illegal disposal of the product by the owner shall be subject to the administrative sanctions provided for under the regulations in force. TELME SPA - 26845 Codogno (Lo) A.E.E. IT08020000001067...
  • Page 63 TELME S.p.A. TELME S.p.A. Chapter 7 Via S. Pertini, 10 - 26845 Codogno (LO) Via S. Pertini, 10 - 26845 Codogno (LO) Maintenance Tel.: +39 0377 466.650 - telme@telme.it Tel.: +39 0377 466.650 - telme@telme.it Notes:...
  • Page 64 Made in Italy Made in Italy TELME S.p.A. Via S. Pertini, 10 - 26845 Codogno (LO) Tel.: +39 0377 466.650 - Fax: +39 0377 466.690 e-mail: telme@telme.it - www.telme.it Edition 03-2017 - Rev.02...

This manual is also suitable for:

Evopasto 60Evopasto 120

Table of Contents

Save PDF