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GARAGE DOOR OPENER
Series PD610 • PD612 • PD612K - 1/2 HP
For Residential Use Only
Owner's Manual
I
Please read this manual and the enclosed safety materials carefully!
I
Fasten the manual near the garage door after installation.
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The door WILL NOT CLOSE unless the Protector System
and properly aligned.
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Periodic checks of the opener are required to ensure safe operation.
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The model number label is located on the front end panel of your opener.
®
is connected
The Chamberlain Group, Inc.
845 Larch Avenue
Elmhurst, Illinois 60126-1196
www.chamberlaingroup.com
®

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Table of Contents
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Summary of Contents for Chamberlain Power Drive Security+ PD610

  • Page 1 GARAGE DOOR OPENER Series PD610 • PD612 • PD612K - 1/2 HP For Residential Use Only Owner’s Manual Please read this manual and the enclosed safety materials carefully! Fasten the manual near the garage door after installation. The door WILL NOT CLOSE unless the Protector System and properly aligned.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction Safety symbol and signal word review...2 Preparing your garage door ...3 Tools needed ...3 Planning ...4-5 Carton inventory ...6 Hardware inventory ...7 Assembly Assemble T-rail & attach the pulley bracket...8 Install the trolley ...9 Fasten the T-rail to the motor unit ...9 Install the chain/cable and sprocket cover ...10 Tighten the chain and cable ...11 Installation...
  • Page 3: Preparing Your Garage Door

    Preparing your garage door Before you begin: • Disable locks. • Remove any ropes connected to garage door. • Complete the following test to make sure your garage door is balanced and is not sticking or binding: 1. Lift the door about halfway as shown. Release the door.
  • Page 4: Planning

    Planning Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.
  • Page 5 Planning (Continued) ONE-PIECE DOOR INSTALLATIONS • Generally, a one-piece door does not require reinforcement. If your door is lightweight, refer to the information relating to sectional doors in Installation Step 11. • Depending on your door’s construction, you may need additional mounting hardware for the door bracket (Step 11).
  • Page 6: Carton Inventory

    T-rail End Section (2) T-rail Center Section (2) Trolley Chain and Cable in Dispensing Carton Safety Sensor Bracket (2) Model PD610 (1) Model PD612K ONLY Model PD612 (2) Model PD612K (2) SECURITY✚ SECURITY✚ Keyless Entry Multi-Function Remote Control Transmitter Rail Brace (3)
  • Page 7: Hardware Inventory

    Hardware Inventory Separate all hardware and group as shown below for the assembly and installation procedures. Washered Bolt 5/16"-18x1/2" (2) (mounted in opener) Trolley Threaded Shaft (1) Lag Screw 5/16"-9 x1-5/8" (2) Lag Screw 5/16"-18x1-7/8" (2) Self-Threading Screw 1/4"-14x5/8" (2) Carriage Bolts 1/4"-20x1/2"...
  • Page 8: Assembly Pages

    ASSEMBLY STEP 1 Assemble the T-Rail and Attach the Cable Pulley Bracket To avoid installation difficulties, do not run the garage door opener until instructed to do so. 1. Align the four T-rail sections on a flat surface exactly as shown. Center sections are interchangeable.
  • Page 9: Install The Trolley

    ASSEMBLY STEP 2 Install the Trolley • Attach the trolley threaded shaft to the trolley with the lock washer and nuts as shown. • As a temporary stop, insert a screwdriver into the hole in the front end of the T-rail. •...
  • Page 10: Install The Chain/Cable And Sprocket Cover

    ASSEMBLY STEP 4 Install the Chain/Cable and Attach the Sprocket Cover INSTALLING THE CHAIN/CABLE 1. Pull the cable loop from the carton and fasten it to the trolley with a master link from the hardware bag (Figure 1). Keep Chain & Cable •...
  • Page 11: Tighten The Chain And Cable

    ASSEMBLY STEP 5 Tighten the Chain and Cable NOTE: NOTE: You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section. INSTALLATION...
  • Page 12: Determine The Header Bracket Location

    INSTALLATION STEP 1 Determine the Header Bracket Location Proceed to Step 2, page 14.
  • Page 13 NOTE: Proceed to Step 2, page 14.
  • Page 14: Install The Header Bracket

    INSTALLATION STEP 2 Install the Header Bracket...
  • Page 15: Attach The T-Rail To The Header Bracket

    INSTALLATION STEP 3 Attach the T-Rail to the Header Bracket NOTE:...
  • Page 16: Position The Opener

    INSTALLATION STEP 4 Position the Opener...
  • Page 17: Hang The Opener

    INSTALLATION STEP 5 Hang the Opener...
  • Page 18: Install The Door Control

    INSTALLATION STEP 6 Install the Door Control NOTE: NOTE: (Standard installation only) NOTE: NOTE:...
  • Page 19: Install The Light Bulbs

    INSTALLATION STEP 7 Install the Lights NOTE: INSTALLATION STEP 8 Attach the Emergency Release Rope and Handle NOTE:...
  • Page 20: Electrical Requirements

    INSTALLATION STEP 9 Electrical Requirements...
  • Page 21: Install The Protector System

    INSTALLATION STEP 10 Install The Protector System ®...
  • Page 24: Fasten The Door Bracket

    INSTALLATION STEP 11 Fasten the Door Bracket...
  • Page 26: Connect The Door Arm To The Trolley

    INSTALLATION STEP 12 Connect Door Arm to Trolley...
  • Page 28: Adjustment Pages

    ADJUSTMENT STEP 1 Adjust the UP and DOWN Travel Limits...
  • Page 29: Adjust The Force

    ADJUSTMENT STEP 2 Adjust the Force...
  • Page 30: Test The Safety Reversal System

    ADJUSTMENT STEP 3 Test the Safety Reversal System ADJUSTMENT STEP 4 Test the Protector System ®...
  • Page 31: Operation Pages

    OPERATION IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of severe injury or death: Using Your Garage Door Opener Your Security✚ opener and hand-held remote control have been factory-set to a matching code which changes with each use, randomly accessing over 100 billion new codes.
  • Page 32: Using The Wall-Mounted Door Control

    Using the Wall-Mounted Door Control THE MULTI-FUNCTION DOOR CONTROL Press the push bar to open or close the door. Press again to reverse the door during the closing cycle or to stop the door while it's opening. Light feature Press the Light button to turn the opener light on or off.
  • Page 33: Care Of Your Garage Door Opener

    Care of Your Opener LIMIT AND FORCE ADJUSTMENTS: Weather conditions may cause some minor changes in door operation requiring some readjustments, particularly during the first year of operation. Pages 28 and 29 refer to the limit and force adjustments. Only a screwdriver is required. Follow the instructions carefully.
  • Page 34: Having A Problem

    Having a Problem? (Continued) 6. The garage door opens and closes by itself: • Be sure that all remote control push buttons are off. • Remove the bell wire from the door control terminals and operate from the remote only. If this solves the problem, the door control is faulty (replace), or there is an intermittent short on the wire between the door control and the motor unit.
  • Page 35: Programming Pages

    PROGRAMMING Your garage door opener has already been programmed at the factory to operate with your hand-held remote control. The door will open and close when you press the large push button. Below are instructions for programming your opener to operate with additional Security✚ remote controls. To Add an Additional Hand-held Remote Control USING THE “LEARN”...
  • Page 36: To Add Or Change A Keyless Entry Pin

    To Add or Change a Keyless Entry PIN NOTE: Your new Keyless Entry must be programmed to operate your garage door opener. USING THE “LEARN” BUTTON 1. Press and release the “learn” button on motor unit. The learn indicator light will glow steadily for 30 seconds.
  • Page 37: Repair Parts Pages

    REPAIR PARTS Rail Assembly Parts Installation Parts PART 2C494-2 41A5056-18 Multi-function remote control, 10A20 29B137 41A2828 217A238 41A4353 41A5047 178B35 178B34 12B350 41A5034 41A5266-1 41A3475-17 Installation hardware bag (see page 7). 114A2516 PART DESCRIPTION 4A1008 Master link kit 41A3489 Complete trolley assembly 183B112 Rail braces (each) 183B111...
  • Page 38: Motor Unit Assembly Parts

    Motor Unit Assembly Parts PART DESCRIPTION 31D380 Sprocket cover 41C4220A Gear and sprocket assembly Complete with: Spring washer, thrust washer, retaining ring, bearing plate, roll pins (2), drive gear and worm gear, helical gear w/retainer and grease 41A2817 Drive/worm gear kit w/grease, roll pins (2) 41B4245 Line cord...
  • Page 39: Accessories

    ACCESSORIES 953CB SECURITY✚ Multi-Function Remote Control: Includes visor clip. SECURITY✚ Multi-Function 956CB Mini Remote Control: With key ring and Velcro fastening strip. 945CB Multi-Function Door Control Panel: Provides a Lock feature which prevents operation of garage door opener from portable remotes and a Light feature for constant light.
  • Page 40: Repair Parts And Service

    CHAMBERLAIN GARAGE DOOR OPENER ONE-YEAR LIMITED WARRANTY The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product is originally installed, that it will be free from any defect in materials and/or workmanship for a period of one year from the date of purchase.

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