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Sturtevant Richmont TCVe2 User Manual

Torque control verifier ethernet
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Torque Control Verifier Ethernet 2
2.4GHz FM TCVe2 User Manual
Part Number 857414 Rev A
01 July 2020

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Summary of Contents for Sturtevant Richmont TCVe2

  • Page 1 Torque Control Verifier Ethernet 2 2.4GHz FM TCVe2 User Manual Part Number 857414 Rev A 01 July 2020...

  • Page 2: Table Of Contents

    Input (T->O) Connection Points ......................21 Input Connection Points for Last Tightening Data ................21 Input Connection Points for Current Operation Status ..............23 TCVe2 Setup in Studio 5000 ........................24 Importing the EDS file ......................... 24 Project Setup ............................27 Discrete I/O ..............................
  • Page 3 Data Management ............................32 Read/Write .............................. 32 Barcode Reader ............................32 Firmware Updates ............................35 Product Specification ..........................36 TCV e2 User Manual 3 of 36 P/N 857414 Rev A 07/01/2020...

  • Page 4: Quick Start Guide

    Quick Start Guide This quick start will guide you through the process of configuring the unit for first time use. Plug the provided power cable into the unit and 100-240 VAC power and turn on the power switch. The LEDs illuminate and the beeper sounds a series of quick beeps.

  • Page 5: Overview

    TAC Torque/Angle Control 2.4 GHz Preset Wireless Click Wrench (TAC) The TCV e2 can associate with up to 10 Sturtevant Richmont radio torque tools across two interfaces. To use a tool with the TCV e2, you must first “learn” the tool to the qualifier. The process to do this is described in the Quick Start section.

  • Page 6: Using The Unit

    Each interface has its own tightening log and can be controlled separately by a plant control system. Tools - The TCVe2 can associate with up to 10 Sturtevant Richmont radio torque tools. Tools are assigned to a single interface, which may be changed at any time.
  • Page 7 10. Interface 1 Torque/Angle Status OK – Illuminates green when accepted. 11. Interface 1 Torque Status NOK – Illuminates red when rejected. 12. Interface 1 Angle Status NOK – Illuminates red when rejected. 13. Tool Status Indicator – This decimal point indicates the tool has not communicated with the controller or the radio signal strength is below the recommended minimum level for use.

  • Page 8: Configuring The Unit

    Configuring The Unit The top level screens are: • Tool Info Group • Status Info Group • Network Connection Info Group • IP Info Group Pressing  or  cycles through the groups. Pressing  or  cycles through the items within that group. Tool Info Group The Tool Info Group provides all details about the tools learned into the TCV e2.

  • Page 9: Tac Fields

    Lock on batch Default: no This setting determines if the unit will lock or restart the parameter when a batch is completed. When set to yes, the qualifier will stop when a batch is completed and transition to a no active parameter state.

  • Page 10: Click Tool Fields

    Range: 0 to tool capacity Available Modes: all This setting controls the minimum required torque for a valid tightening. This value must be less than Max Torque. Target Torque Default: 10% of tool capacity Range: Min Trq to Max Trq Available Modes: all This setting controls the target torque for the tool.
  • Page 11 This setting controls the minimum amount of time after an accepted tightening before another tightening should be accepted. Any additional tightenings performed within this time after an accepted tightening will be automatically considered a reject. TBB (Time between batches) Default: 0 Range: 0 to 9999 seconds This setting controls the minimum amount of time after a batch completion before another tightening should be accepted.

  • Page 12: Status Info Group

    Status Info Group Pressing  cycles through these screens: • VIN 1= – This screen will display the VIN associated to Interface 1. • VIN 2= – This screen will display the VIN associated to Interface 2. • Last Tightening – This screen will display the last torque event logged. Network Connection Info Group If no connections are active there will only be one sub-screen: No active connections...
  • Page 13 Reset Defaults Default: All Range: All, Configuration, Jobs, Tools, Events, The Reset Defaults screen allows you to restore the unit to the factory defaults. You may select some or all parts of the configuration to reset. TCV e2 User Manual 13 of 36 P/N 857414 Rev A 07/01/2020...

  • Page 14: Open Protocol

    Open Protocol This chapter describes the support for the Open Protocol in the TCV e2. Command MIDs and revisions referred to in this document are from the Open Protocol Specification Release 1.3 Revision 1. The setup menu for ACOP is located under the IP Info Group programming menu. Port Number Range: 0 to 65535 Default: 04545...
  • Page 15 OP Cmd Enable Default: Yes This setting determines if the unit will respond to “Open Protocol control” commands. These commands are generally the ones that control unit operation or modify configuration. When this setting is set to yes, all supported commands listed below are handled. When set to no, the following MID commands will return an error: •...

  • Page 16: Toolsnet

    ToolsNet This chapter describes the support for the ToolsNet Open Protocol in the TCV e2. Implementation of the protocol is according to ToolsNet Open Protocol version 3.5. The TCV e2 reports System Type as 29 and System Name as “TCV e2”. The setup menu for ToolsNet is located under the IP Info Group programming menu.
  • Page 17 Keep Alive Default: 30 Range: 0 to 3600 seconds This setting controls how often the qualifier will send a keep alive packet to the ToolsNet server if no other packets are being sent. When set to 0, the qualifier does not send keep alive packets. This value is recommended to be less than half the inactivity timeout of the server to ensure the connection is not closed due to a single missed keep alive packet.

  • Page 18: Pfcs Setup

    PFCS Setup The setup menu for PFCS is located under the IP Info Group programming menu. Int 1 Solicited Default: Disabled Int 1 Unsol Default: Disabled Int 1 Sol Auto Default: Yes Int 1 Sol Name Default: ---- Int 1 Single ID Default: Yes Int 1 Unsol Auto Default: Yes...
  • Page 19 Int 2 Unsol Name Default: ---- Int 2 Sol Port Default: 16103 Int 2 Unsol Port Default: 16104 Server Address Default: 192.168.001.069 This setting controls the IP address the qualifier will use to establish a PFCS connection. ACK Timeout Range: 0 to 3600 seconds Default: 5 This setting controls how long the qualifier will wait for a response from the client.

  • Page 20: Ethernet/Ip

    When using the EDS file, you will see the connection point numbers in the Connection name. Each add-on instruction will provide a data structure representing the data in that assembly instance for a single interface in the qualifier. You will need to make two copies of that structure, since the TCVe2 has two interfaces.

  • Page 21: Input (T->O) Connection Points

    The VIN to be used for tightenings performed on the interface Total size: 60 bytes Input (T->O) Connection Points This section defines the connection points are used by TCVe2 to send output data to the network. • 51x, 52x: Last tightening data •...
  • Page 22 Name Data Type Description ARRAY of Last tightening data for each of the 2 interfaces. Each array entry STRUCT of: corresponds to an interface. Tightening ID DINT ID number of the last tightening Time SINT[6] Timestamp of the last tightening Reserved Reserved in this product.

  • Page 23: Input Connection Points For Current Operation Status

    Input Connection Points for Current Operation Status The connection points in this group provide a view of the current operation status. Name Data Type Description ARRAY of Current status for each of the 2 interfaces. Each array entry corresponds to an STRUCT of: interface.

  • Page 24: Tcve2 Setup In Studio 5000

    Importing the EDS file For the first project using a TCVe2 on a given developer machine, you will need to import the EDS file into Studio 5000. Further projects on the same machine should be able to skip to Project Setup.
  • Page 25 3. Select the EDS file to load by browsing to the location where you saved the file and selecting the TCVe2.eds file. 4. The file should be parsed successfully. Press Next. TCV e2 User Manual 25 of 36 P/N 857414 Rev A...
  • Page 26 5. Ensure that the TCVe2 device is shown on the next screen and Press Next. 6. Follow the remainder of the on-screen prompts to complete the installation. TCV e2 User Manual 26 of 36 P/N 857414 Rev A 07/01/2020...

  • Page 27: Project Setup

    Project Setup In each project, you will need to create and Ethernet module for the TCVe2, configure it, and add logic to handle the data. 1. Create a new Ethernet module. 2. Select the TCVe2 from the module list. TCV e2 User Manual...
  • Page 28 3. Set the name, description, and IP address as needed for your project. 4. Press Change… to select the connection to be used with the TCVe2. There are four different connections: a. Last Tightening + Control (no VIN) b. Last Tightening + Control (with VIN) c.
  • Page 29 7. Add the add-on instructions to your logic and select the appropriate parameters for each. 8. You can now set the fields in the output structures to control the TCVe2 and read the fields in the input structures to get data from the TCVe2.

  • Page 30: Discrete I/O

    Discrete I/O The TCV e2 comes with a limited amount of discrete I/O that can be configured for various control and status reporting purposes. Electrical Specifications Opto-Isolated Inputs Item Value Unit Voltage Current Impedance kΩ Relay Outputs Item Value Unit Dry Contact Voltage Current (each)
  • Page 31 Assigning I/O Functions The inputs and outputs ship in a default configuration which are shown in the following table. To configure the inputs and outputs differently, you will need to use the Global Manager PC software application. I/O Label I/O Function Opto Input 1 Suspend Interface 1 Opto Input 2...

  • Page 32: Data Management

    Data Management The TCV e2 can download results and event logs to and upload firmware from a USB drive. When a USB drive is plugged into USB1 of the unit, it will switch from whatever screen it is on to the USB Menu. The USB2 port does not support USB drives.
  • Page 33 1. Cell ID This command sets the Cell ID number reported by the unit in ACOP result messages. Data: number of up to 4 digits (0-9999) Example: *%01%4305%* This bar code would set the Cell ID of the unit to 4305. 2.
  • Page 34 Data: up to 25 characters Example: *%07%GU49CN53%* 8. Identifier part 4 This command sets the Identifier part 4 (VIN characters 76-100) reported by the unit in tightening result messages and the ACOP MID 0152 Multiple identifier and result parts notifications. Data: up to 25 characters Example: *%08%RU39CN53%*...

  • Page 35: Firmware Updates

    Firmware Updates 1. If the firmware update file was emailed to you, put it in the root folder of a USB drive. If you received the firmware update already on a USB drive, proceed to step 2. 2. Turn on power to the unit and let it go through the startup process. 3.

  • Page 36: Product Specification

    Product Specification Dimensions English Metric Value Unit Value Unit Height 9.16 Width 8.75 Depth 3.26 Radio Information Item Value Indoor/Urban range 300 ft./100 m Outdoor line-of-sight range 1 mile / 1500 m Transmit power 60 mW (18 dBm) conducted 100 mW (20 dBm) EIRP Receiver sensitivity -100 dBm (1% packet error) FCC Part 15.247...

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