Autoquip SRP Installation, Operation And Service Manual

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INSTALLATION, OPERATION

AND SERVICE MANUAL

'SRP'-'SRPR'-'SRPRB'

POWERED TURNTABLE

P.O. Box 1058 • 1058 West Industrial Avenue • Guthrie, OK 73044-1058 • 888-811-9876

• 405-282-5200 • FAX: 405-282-3302 • www.autoquip.com

Item # 830SRP

Version 2.0

10/2009

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Page 1 INSTALLATION, OPERATION AND SERVICE MANUAL ‘SRP’-‘SRPR’-‘SRPRB’ POWERED TURNTABLE P.O. Box 1058 • 1058 West Industrial Avenue • Guthrie, OK 73044-1058 • 888-811-9876 • 405-282-5200 • FAX: 405-282-3302 • www.autoquip.com Item # 830SRP Version 2.0 10/2009...
Page 2: Table Of Contents
Please read and understand this manual prior to installation or operation of this equipment. Failure to do so could lead to property damage and/or serious personal injury. If any questions arise, call a local representative or Autoquip Corporation at 888-811-9876 or 405-282-5200. PLANNED MAINTENANCE PROGRAM A local Autoquip representative provides a Planned Maintenance Program (PMP) for this equipment using factory-trained personnel.
Page 3: Identification And Inspection
This information is on the nameplate attached to the turntable assembly. Replacement parts are available from a local Autoquip distributor. INSPECTION Immediately upon receipt of the turntable, a visual inspection should be made to determine that it has not been damaged in transit.
Page 4: Responsibility Of Owners / Users
All items not in conformance with Autoquip’s specification shall be corrected before further use of the turntable. DURING OPERATION The equipment shall only be used in accordance with Autoquip’s Operation & Service Manual. • Do not overload the turntable.
Page 5: Safety Signal Words
SAFETY SIGNAL WORDS SAFETY ALERTS (Required Reading!) The following SAFETY ALERTS are intended to create awareness of owners, operators, and maintenance personnel of the potential safety hazards and the steps that must be taken to avoid accidents. These same alerts are inserted throughout this manual to identify specific hazards that may endanger uninformed personnel.
Page 6: Safety Practices
SAFETY PRACTICES Read and understand this manual and all labels prior to operating or servicing the turntable. All labels are provided in accordance with ANSI Z535.4. DANGER! The turntable base MUST be lagged securely to the floor or sufficient structure, or attached to a lift platform (when applicable) before operating the turntable.
Page 7 All warning and information decals should be in place as outlined in the “Label Identification” section. If decals are missing or damaged, they should be replaced with new decals. Contact Autoquip for replacements. WARNING! Do not install the turntable in a pit unless it has beveled-toe guards or other approved toe protection.
Page 8 SAFETY PRACTICES WARNING! To avoid personal injury, stand clear of the unit when the turntable is in motion. WARNING! Familiarize yourself with the operator’s manual before operating this equipment. NOTICE Do not continue to depress the “CW” or “CCW switch if the platform does not turn or if the platform is jammed.
Page 9: Label Identification
Description Part No. DECAL, CAPACITY : x,000 POUNDS; (2-1/2” x 11”) 36401586 DECAL, WARNING-NO RIDERS; (2” x 6”) 36403707 AUTOQUIP LOGO (3” x 7”) 36403220 AUTOQUIP Serial Number Nameplate (2” x 8”) 36401560 WIRE CODE Identification (4” x 4”) 36403343...
Page 10 LABEL IDENTIFICATION Note: Labels shown here are not actual size, see Figure 1 for location of label on Turntable. Figure 2: Capacity Decal (36401586) Figure 3: WARNING-NO RIDERS Decal (36403707) Figure 4: AUTOQUIP LOGO Decal (36403220)
Page 11 LABEL IDENTIFICATION Note: Labels shown here are not actual size, see Figure 1 for location of label on Turntable. Figure 5: Serial Number Nameplate (36401560) Figure 6: WIRE CODE Identification Decal (36403343)
Page 12 TURNTABLE SPECIFICATIONS ‘SRP’ TURNTABLE --“CHAIN & SPROCKET DRIVE” Rotating Platform Base Lowered Speed Shipping Standard Model Capacity Dimensions Dimensions Height (RPM) Weight SRP-36-25 2,500 36 x 36 24 x 24 3.50 SRP-36-40 4,000 36 x 36 24 x 24 3.50...
Page 13: Specifications
SPECIFICATIONS ‘SRPRB’ TURNTABLE -- “RING BEARING DRIVE” Rotating Platform Base Lowered Speed Shipping Standard Model Capacity Dimensions Dimensions Height (RPM) Weight SRPRB-36-25 2,500 36 x 36 24 x 24 1.00 SRPRB-36-40 4,000 36 x 36 24 x 24 1.00 SRPRB-36-60 6,000 36 x 36 24 x 24...
Page 14 2. Standard turntables are not designed to withstand true edge or axle loading. If edge or axle loading is anticipated, additional turntable support rollers must be located at the turntable edges for this design. Contact Autoquip Service Department for questions on turntable loading.
Page 15: Installation Instructions
INSTALLATION INSTRUCTIONS FLOOR INSTALLATION 1. Make sure floor is clean and level before starting. 2. Place the turntable in the installation area. 3. If the permanent electrical work is not complete, some means of temporary lines with an on-off device for the power supply should be set up for testing purposes. CAUTION! When lifting the turntable, do not attempt to pick it up by the platform;...
Page 16 INSTALLATION INSTRUCTIONS PIT INSTALLATION -- MODELS WITH BEVEL TOE GUARDS MOUNTED ON SCISSOR LIFT or MOUNTED TO PIT FLOOR. WARNING! Do not install the turntable in a pit unless it has a bevel toe guard or other approved toe protection. A shear point can exist which can cause severe injury to the foot.
Page 17 (for four-sided platform). CLEAN UP 1. Clean up any debris from the area. A clean installation makes a good impression and creates a much safer environment! 2. Touch-up paint is available from Autoquip for repair of damaged paint surfaces.
Page 18: Operating Instructions
WARNING! All DANGER, WARNING, and CAUTION labels and informational decals and plates must be intact and in place on the unit. Contact an Autoquip representative if labels are missing or damaged. See “Label Identification” section of this manual. WARNING! Familiarize yourself with this operator’s manual before operating this equipment.
Page 19 OPERATING INSTRUCTIONS RING BEARING DESIGN 1. The gear reducer output shaft is keyed to a custom-fit gear that meshes with and drives the drive ring of the ring bearing. The drive ring is bolted to and rotates the turntable platform in the clockwise direction. 2.
Page 20: Routine Maintenance
6. Check that all electrical connections and wiring are undamaged and secure. 7. Check the oil level every 90 days in the: gear reducer & air lubricator and add appropriate oil when needed. Contact Autoquip Service Department for oil information.
Page 21 Figure 7: SRP Electrical Schematic 115V/1PHASE / CW Rotation w/ LIMIT SWITCHES...
Page 22 GENERAL MAINTENANCE Figure 8: SRP Electrical Schematic 115V/1PHASE / CW-CCW Rotation w/ LIMIT SWITCHES...
Page 23 GENERAL MAINTENANCE Figure 9: SRP Electrical Schematic: 230V/1PHASE / CW-CCW Rotation w/ LIMIT SWITCHES...
Page 24 GENERAL MAINTENANCE Figure 10: SRP Electrical Schematic 208-230-460V/3PHASE / CW Rotation w/ LIMIT SWITCH...
Page 25 GENERAL MAINTENANCE Figure 11: SRP Electrical Schematic 208-230-460V/3PHASE CW-CCW Rotation & No Limit Switches.
Page 26 GENERAL MAINTENANCE Figure 12: SRP Electrical Schematic 208-230-460V/3PHASE CW-CCW Rotation w/ Detent LIMIT SWITCHES...
Page 27 GENERAL MAINTENANCE Figure 13: SRP Electrical Schematic 208-230-460V/3PHASE, Single Direction Rotation w/ Lift DOWN LIMIT SWITCH – UP/DOWN & Rotate...
Page 28 GENERAL MAINTENANCE Figure 14: SRP & SRPRB Electrical Schematic: VFD 208-230V/3PHASE W/ LIMIT SWITCH & CW-ROTATION...
Page 29 GENERAL MAINTENANCE Figure 15: SRP & SRPRB Electrical Schematic: ‘ VFD 208-230-460V/3PHASE ’ CW-CCW ROTATION...
Page 30 GENERAL MAINTENANCE Figure 16: ‘SRPA’ Pneumatic Schematic: CW-CCW Rotation...
Page 31 GENERAL MAINTENANCE Figure 17: ‘SRPA’ Pneumatic Schematic W/ LIMIT SWITCHES / CW-CCW Rotation...
Page 32 Operating turntable without guards in place can result in severe injury or death. The SRP powered turntables come equipped with an adjustable torque limiter. This torque limiter provides overload protection on light drives by supplying a controlled and variable slip level in the event that the turntable makes unexpected contact with an obstruction.
Page 33 GENERAL MAINTENANCE Torque Limiter Installation and Adjustment Instructions Chain & Sprocket Models--continued SET SCREW SIZE TORQUE(in-Lbs) 1/4-20 5/16-18 3/8-16 TABLE 1: Set Screw Torque (in-Lbs) Figure 18: Torque Limiter Adjustment To adjust the torque limiter to its maximum torque: 1.
Page 34: Replacement Parts List
REPLACEMENT PARTS LIST ‘SRP’ Electric Motor Turntable Parts: Figure 19: Replacement Parts Layout Standard “Chain and Sprocket” Design...
Page 35 Ring Bearing Design Specific part numbers vary from job to job, depending on the model and options chosen for the application. Call the Autoquip Customer Assurance Department with the turntable serial number or customer order number to order the appropriate parts.
Page 36 REPLACEMENT PARTS LIST ‘SRPA’ AIR Motor Turntable Parts: Figure 20: Pneumatic Motor ‘SRPA’ Base Layout...
Page 37 REPLACEMENT PARTS LIST ‘SRPA’ AIR Motor\ Turntable Parts List: ITEM No. PART No. DESCRIPTION 20012930 Roller 40800110 Air Motor, C-Face, 80PSI, 110CFM 40900029 Muffler; Air Motor (1/2” npt) 37003320 Speed reducer 20053201 Torque limiter 20053821 Sprocket (Torque Limiter) 20053831 Sprocket (Base) 28000057 70”...
Page 38: Troubleshooting Analysis
TROUBLESHOOTING ANALYSIS ‘SRP’ Electric Motor Turntable PROBLEM POSSIBLE CAUSE AND SOLUTION • Turntable does not rotate There may be roller damage. Check the turntable base rollers for proper alignment and possible bearing damage. Replace necessary. • The turntable is loaded beyond its rated capacity and causing the motor to stall or the torque limiter to slip.
Page 39 TROUBLESHOOTING ANALYSIS ‘SRPA’ AIR Motor Turntable PROBLEM POSSIBLE CAUSE AND SOLUTION • The turntable platform may have hit an obstruction. Turntable does not rotate Check for and remove any obstruction that may impede the rotating path of the turntable. • There may be roller damage.
Page 40: Warranty
Autoquip, under this Limited Warranty, is limited to the replacement of the equipment. This warranty shall not apply to any Autoquip lift or parts of Autoquip lift that have been damaged or broken in transit/shipping, or due directly or indirectly to misuse, abuse, vehicle impact, negligence, faulty installation, fire, floods, acts of God, accidents, or that have been used in a manner contrary to the manufacturer’s limitations or...

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