Related Manuals for Quincy QMD 55
Summary of Contents for Quincy QMD 55
- Page 1 Quincy Heatless adsorption air dryers QMD 55, QMD 75, QMD 95, QMD 120, QMD 140, QMD 190, QMD 230, QMD 275, QMD 350, QMD 420, QMD 550 HE version Instruction book...
- Page 3 Quincy Heatless adsorption air dryers QMD 55, QMD 75, QMD 95, QMD 120, QMD 140, QMD 190, QMD 230, QMD 275, QMD 350, QMD 420, QMD 550 HE version From following serial No. onwards: API 245 000 Instruction book Original instructions Copyright notice Any unauthorized use or copying of the contents or any part thereof is prohibited.
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Page 4: Table Of Contents
Instruction book Table of contents Safety precautions......................5 ........................... 5 AFETY ICONS ......................5 AFETY PRECAUTIONS GENERAL ................... 6 AFETY PRECAUTIONS DURING INSTALLATION ....................7 AFETY PRECAUTIONS DURING OPERATION ................8 AFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR General description...................... 10 ........................10 ENERAL DESCRIPTION .............................11 PERATION... - Page 5 Instruction book ............................33 OUNTERS ........................35 VENT HISTORY MENU 5.10 ............................. 35 EST MENU 5.11 ..........................37 ERVICE MENU 5.12 ......................... 40 ROTECTIONS MENU 5.13 ...........................41 EEK TIMER MENU 5.14 ............................51 NFO MENU 5.15 ........................51 ODIFYING SETTINGS 5.16 ........................... 57 XTRA MENU 5.17 ..........................
- Page 6 Instruction book Instructions for Use......................84 Guidelines for inspection.....................85 Pressure Equipment Directives...................86 Declaration of conformity.................... 87 2920 7111 40...
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Page 7: Safety Precautions
Instruction book Safety precautions Safety icons Explanation Danger to life Warning Important note Safety precautions, general General precautions All responsibility for any damage or injury resulting from neglecting these precautions, or non-observance of the normal caution and care required for installation, operation, maintenance and repair, even if not expressly stated, will be disclaimed by the manufacturer. -
Page 8: Safety Precautions During Installation
Instruction book Safety precautions during installation Precautions during installation 1. The dryer must only be lifted using suitable equipment and in accordance with the applicable safety regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly forbidden to dwell or stay in the risk zone under a lifted load. Lifting acceleration and deceleration must be kept within safe limits. -
Page 9: Safety Precautions During Operation
Instruction book 17. If the maximum pressure of the compressor is higher than the design pressure of the dryer, a full flow safety valve must be installed between the compressor and the dryer in order to blow off the excessive pressure in case the safety valve of the dryer should be out of order or blocked. -
Page 10: Safety Precautions During Maintenance Or Repair
Instruction book atmospheric pressure shall be protected by a pressure relieving device or devices as required. 12. Yearly inspect the air receiver. Minimum wall thickness as specified in the instruction book must be respected. Local regulations remain applicable if they are more strict. Also consult following safety precautions: Safety precautions during installation Safety... - Page 11 Instruction book 18. Make sure that all sound-damping material and vibration dampers, e.g. damping material on the bodywork, is in good condition. If damaged, replace it by genuine material from the manufacturer to prevent the sound pressure level from increasing. 19.
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Page 12: General Description
Instruction book General description General description Introduction The air dryers described in this book are heatless adsorption dryers, designed to remove moisture from compressed air for industrial applications. QMD dryers are available in versions to reach a pressure dew point down to –20 °C (–4 °F), –40 ˚C (-40 ˚F) or -70˚C (-94 ˚F) and are standard equipped with a AirLogic²... -
Page 13: Operation
Instruction book QMD 190 — Main parts Reference Description Reference Description AirLogic² controller Silencer Right tower Air outlet Left tower Dust filter A dust filter and a coalescing inlet filter is supplied loose (not shown on the images). Operation General The construction of the air dryer is simple, reliable and easy to service. - Page 14 Instruction book Flow diagram Reference Designation Reference Designation AIR INLET Air inlet Regeneration valve AIR OUTLET Air outlet Left check valve Left desiccant tower Right check valve Right desiccant tower Blow off silencer Left 3–2 valve Regeneration silencer Right 3–2 valve Nozzle Blow off valve Depending on the dryer size, the dryer can be composed of a single dryer module (flow diagram:...
- Page 15 Instruction book After a preset period, (or when triggered by the PDP sensor), the function of the towers is reversed. The fully regenerated tower will now dry the air, while the desiccant in the other tower will be regenerated. By default, the regeneration timer will restart from the beginning of the cycle in case of a power failure during operation or in case the dryer was switched off.
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Page 16: Electric Diagram
Instruction book Electric diagram The complete electric diagram can be found in the electrical cabinet and on the CD-ROM, DVD or USB, supplied with the unit. Drawing number Controller type 9827 2940 00 Basic controller 9827 2939 00 Graphic controller 2920 7111 40... -
Page 17: Airlogic² Controller
Instruction book AirLogic² controller Control panel Display ON/OFF button LEFT button ENTER button Power On LED Alarm LED RIGHT button Button functions Button Normal Alarm Selection Alarms Parameters Counters and operation status menu browser editing service menu ON/OFF Starts/stops the dryer LEFT No action No action... -
Page 18: Main Screen
Instruction book Main screen When working in normal operation the display shows the following image: • In the upper right area, the current working phase countdown and the measured dew point are visualized. When the PDP (pressure dew point) sensor is not enabled, the dew point is not displayed. When the PDP sensor is enabled but either not connected or defective, no dew point value is displayed (four dashes substitute the measure). -
Page 19: Alarm Screen
Instruction book Press the LEFT or RIGHT button to navigate to the required menu item and press the ENTER button to select. Selection Translation It shows... Alarms Alarms the alarms browser Settings Settings the parameters list Counters Counters the counters status Service Service the service counters status... -
Page 20: Editing Parameters
Instruction book Module involved Cause Message on the How to clear the Alarm LED status display alarm PDP above or equal PDP is not Verify if the PDP Blinking (English:Pressure to the minimum connected sensor is correctly Dew Point) sensor value of the PDP connected and if it range... - Page 21 Instruction book In the upper right area, the current parameter number and the total modifiable parameters number are visualized. In the lower area, the current parameter description and value are displayed. Only the unprotected parameters can be displayed and modified! Example of settings that are accessible to the end user are Automatic restart after voltage failure (ARAVF), language and the display time-out.
- Page 22 Instruction book Modifiable parameters Following parameters can be modified without password: Parameter Parameter name Description Default value Allowed range number ARAVF(Automatic Selects if the controller On or Off restart after voltage will restart automatically failure) or not in case of power failure.
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Page 23: Graphic Controller
Instruction book Graphic controller General Controller A controller with a graphical screen is available as option for the HE versions, replacing the Basic Controller. AirLogic² controller General description The controller automatically controls and protects the dryer, i.e.: • Keeping the pressure dew point stable •... -
Page 24: Control Panel
Instruction book The power recovery time (the period within which the voltage must be restored to have an automatic restart) can be set between 15 and 3600 seconds or to ‘Infinite’. If the power recovery time is set to ‘Infinite’, the dryer will always restart after a voltage failure, no matter how long it takes to restore the voltage. -
Page 25: Icons Used
Instruction book Reference Designation Function Start button Button to start the dryer. LED (7) lights up indicating that the controller is operative. Icons used Status icons Name Icon Description Stopped/Running When the dryer is stopped, the icon stands still. When the dryer is running, the icon is rotating. Machine control mode Local start/stop Remote start/stop... - Page 26 Instruction book Input icons Icon Description Pressure Temperature Digital input Special protection System icons Icon Description Dryer Frequency converter Drain Filter Motor Failure expansion module Network problem General alarm Menu icons Icon Description 2920 7111 40...
- Page 27 Instruction book Inputs Outputs Alarms (Warnings, shutdowns) Counters Test Settings Service Event history (saved data) Access key/User password Network Set point Info General settings Navigation arrows Icon Description Down 2920 7111 40...
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Page 28: Main Screen
Instruction book Main screen Control panel Scroll keys Enter key Escape key Function The Main screen shows the status of the dryer operation and is the gateway to all functions implemented in the controller. The Main screen is shown automatically when the voltage is switched on and one of the keys is pushed. - Page 29 Instruction book Two value lines Four value lines Text on figures Pressure equalization Menu • Section A shows information regarding the dryer operation (e.g. the Pressure in vessels A and B, the Dryer Pressure Dewpoint, the Dryer Inlet temperature). • Section B shows Status icons. Following icon types are shown in this field: •...
- Page 30 Instruction book This bar shows the text that corresponds to the selected icon. When the menu button is selected, this text shows the operational state of the dryer. • Section D shows the Action buttons. These buttons are used: • to call-up or program settings. •...
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Page 31: Calling Up Menus
Instruction book When the Chart (Medium Resolution) is selected, a chart showing the parameter per hour is shown on the main screen. Each point is the average of 1 minute. The screen shows 4 hours. The switch button (icon) for selecting other screens is changed into a small chart and is highlighted (active). -
Page 32: Inputs Menu
Instruction book Pressure equalization Menu • To go to the Menu screen, highlight the Menu button (2), using the Scroll keys. • Press the Enter key to select the menu. Following screen appears: • The screen shows a number of icons. Each icon indicates a menu item. By default, the Inputs icon is selected. - Page 33 Instruction book Procedure Starting from the main screen (see Main screen), • Move the cursor to the action button Menu and press the Enter key. Following screen appears: • Press the Enter key. A screen similar to the one below appears: Text on figure Inputs Pressure vessel A...
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Page 34: Outputs Menu
Instruction book Outputs menu Menu icon, Outputs Function To call up information regarding the actual status of some outputs such as the Dryer motor, PDP alarm, General shut-down, etc. Procedure Starting from the Main screen (see Main screen), • Move the cursor to the action button Menu and press the Enter key. Following screen appears: •... -
Page 35: Counters
Instruction book General shut-down General warning Not triggered Triggered • The screen shows the first items of a list of all outputs with their corresponding icons and readings. Use the scroll button to see the other items in the list. Counters Menu icon, Counters Function... - Page 36 Instruction book Text on figure Counters Running hours dryer Loaded hours dryer Actual state time Programmed state time Reset The screen shows a list of all counters with their actual readings. A number of counters keep track of the state of the dryer: •...
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Page 37: Event History Menu
Instruction book • Module hours: shows how long the controller has been active. This timer can not be reset, not even when downloading new controller software. Event history menu Menu icon, Event History Function To call up the last shutdown and last emergency stop data. Procedure Starting from the Main screen (see Main... - Page 38 Instruction book • The vessels can only be depressurized when the dryer is stopped (off state). • The test procedure will be stopped as soon as another menu is selected on the regulator. Procedure Starting from the Main screen (see Main screen): •...
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Page 39: Service Menu
Instruction book 5.11 Service menu Menu icon, Service Function • To reset the service plans which are carried out. • To check when the next service plans are to be carried out. • To find out which service plans were carried out in the past. •... - Page 40 Instruction book Text on figure Service Overview Service plan Next service History • Scroll through the items to select the desired item and press the Enter key to see the details as explained below. Overview Text on figure Overview Running Hours (green) Real Time hours (blue) Example for service level (A): The figures at the left are the programmed service intervals.
- Page 41 Instruction book After carrying out the service actions related to the indicated levels, the timers must be reset. From the Service menu above, select Service plan (3) and press Enter. Following screen appears: Text on figure Service plan Level Running hours Real time Next Service Text on figure...
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Page 42: Protections Menu
Instruction book History The History screen shows a list of all service actions done in the past, sorted by date. The date at the top is the most recent service action. To see the details of a completed service action (e.g. Service level, Running hours or Real time hours), use the Scroll keys to select the desired action and press the Enter key. -
Page 43: Week Timer Menu
Instruction book • The screen shows a list of all shutdown and shutdown warning settings and the actual reading. Active alarms are highlighted in yellow. In case of a shutdown, the protection can be reset after remedying. 5.13 Week timer menu Menu icon, Week timer Function •... - Page 44 Instruction book • Press the Enter key on the controller. Following screen appears: Text on figure Week Timer Week Action Schemes Week Cycle Status Week 1 Remaining Running Time The first item in this list is highlighted in red. Select the item requested and press the Enter key on the controller to modify.
- Page 45 Instruction book Text on figure Week Action Schemes Week Action Scheme 1 Week Action Scheme 2 Week Action Scheme 3 Week Action Scheme 4 • A weekly list is shown. Monday is automatically selected and highlighted in red. Press the Enter key on the controller to set an action for this day.
- Page 46 Instruction book Text on figure Monday Modify • A new pop-up window opens. Select an action from this list by using the Scroll keys on the controller. When ready press the Enter key to confirm. Text on figure Monday Actions Remove Start Stop...
- Page 47 Instruction book Text on figure Monday Start Save Modify • To adjust the time, use the Scroll keys on the controller and press the Enter key to confirm. Text on figure Monday Start Save Modify • A pop-up window opens. Use the ↑ or ↓ key of Scroll keys to modify the values of the hours. Use the ←...
- Page 48 Instruction book Text on figure Monday Start Save Modify • A new pop-up window opens. Use the Scroll keys on the controller to select the correct actions. Press the Enter key to confirm. Text on figure Monday Are you sure? Save Modify Press the Escape key to leave this window.
- Page 49 Instruction book Text on figure Week Action Scheme 1 Monday - Start Tuesday Wednesday Thursday Friday Saturday Sunday Press the Escape key on the controller to leave this screen. Programming the week cycle A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed week schemes can be chosen.
- Page 50 Instruction book Text on figure Week Cycle Week 1 Week 2 Week 3 Week 4 Modify Press twice the Enter key on the controller to modify the first week. • A new window opens. Select the action, example: Week Action Scheme 1 Text on figure Week Cycle Week 1...
- Page 51 Instruction book Text on figure Week Timer Week Action Schemes Week Cycle Status Week Timer Inactive Remaining Running Time • A new window opens. Select Week 1 to set the Week Timer active. Text on figure Week Timer Week Week Timer Inactive Week 1 •...
- Page 52 Instruction book Text on figure Week Timer Week Action Schemes Week Cycle Status Remaining Running Time • Press the Escape key on the controller to go to the main Week Timer menu. Select Remaining Running Time from the list and press the Enter key on the controller to Modify. Text on figure Week Timer Week Action Schemes...
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Page 53: Info Menu
Instruction book 5.14 Info menu Controller Scroll keys Enter key Escape key Menu icon, Info Function Procedure Starting from the Main screen (see Main screen), • Move the cursor to the action button Menu and press the Enter key. Following screen appears: •... - Page 54 Instruction book Procedure Starting from the Main screen (see Modifying Settings), • Move the cursor to the action button Menu and press the Enter key. Following screen appears: • Using the Scroll keys, move the cursor to the Settings icon (see above, section menu icon). •...
- Page 55 Instruction book Icon Function User password • Move the cursor to the icon of the function to be modified and press the Enter key. Modifying network settings • Select the network settings icon as described above and press the Enter button (2). Following screen appears: Text on figure Network...
- Page 56 Instruction book Text on figure Ethernet IP Address Subnet mask Gateway IP Modify Screen for CAN settings Text on figure CAN Address Communication profile Modify • Press the Enter button; a red selection bar is covering the first item (Ethernet). •...
- Page 57 Instruction book Text on figure General Language in use Time Date Date format • The screen shows the first items of a list of all settings. Use the scroll button to see the other items in the list. • Press the Enter button (2); a red selection bar is covering the first item (Language in use). Use the ↓...
- Page 58 Instruction book PDP switching temperature PDP Alarm offset Heatless backup mode (not applicable for this type of heatless dryers) Not activated Modify Pulsed Purge Mode • The screen shows the list of all settings. • Press the Enter button (2); a red selection bar is covering the first item (PDP extended cycle).
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Page 59: Extra Menu
Instruction book • A pop-up screen appears. Use the ↑ or ↓ key to select the required parameter and press the Enter key to confirm. Access key Different security levels are programmed in the regulator (e.g. user, service technician, etc). This menu item is used to change the security level. -
Page 60: Web Server
Instruction book Procedure Starting from the Main screen (see Main screen): • Move the cursor to the action button Menu and press the enter key (2). Following screen appears: • Using the scroll keys (1), move the cursor to the Extra icon (see above, section Menu icon) •... - Page 61 Instruction book • Use the internal network card from your computer or a USB to LAN adapter (see picture below). USB to LAN adapter (for Windows XP) USB to LAN adapter (for Windows 7) • Use a UTP cable (CAT 5e) to connect to the controller (see picture below). 2920 7111 40...
- Page 62 Instruction book Configuration of the network card • Go to My Network places (1). • Click on View Network connections (1). • Select the Local Area connection (1), which is connected to the controller. • Click with the right button and select properties (1). 2920 7111 40...
- Page 63 Instruction book • Use the checkbox Internet Protocol (TCP/IP) (1) (see picture). To avoid conflicts, de-select other properties if they are selected. After selecting TCP/IP, click on the Properties button (2) to change the settings. • Use the following settings: •...
- Page 64 Instruction book • Click on the Connections tab (1) and then click on the LAN settings button (2). • In the Proxy server Group box, click on the Advanced button (1). 2920 7111 40...
- Page 65 Instruction book • In the Exceptions Group box, enter the IP address of your controller. Multiple IP addresses can be given but they must be separated with semicolons (;). Example: Suppose that you already added two IP addresses (192.168.100.1 and 192.168.100.2).
- Page 66 Instruction book Controller screen (typical). Navigation and options • The banner shows the machine type and the language selector. In this example, three languages are installed on the controller. • On the left side of the interface you can find the navigation menu (see picture below). If a license for ESi is foreseen, the menu contains 3 buttons.
- Page 67 Instruction book Analog inputs (The units of measure can be changed in the preference button from the navigation menu). Counters Counters give an overview of all actual counters from controller and machine. Info status Machine status is always shown on the web interface. Digital inputs Gives an overview of all Digital inputs and status.
- Page 68 Instruction book Special protections Give an overview of all special protections of the machine. Service plan Shows all levels of the service plan and status. This screen only shows the running hours. It is also possible to show the actual status of the service interval. ES screen controller If an ESi license is provided, the button ES is shown in the navigation menu.
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Page 69: Programmable Settings
Instruction book 5.18 Programmable settings Description The regulation and safety devices are factory-adjusted to obtain optimum performance of the dryer. No adjustments are required. 2920 7111 40... -
Page 70: Installation
Dimension drawings The dimension drawings can be found on the CD-ROM, DVD or USB, supplied with the unit. Drawing number Model 9827 8910 02–01 QMD 55 — 550, metric 9827 8910 02–02 QMD 55 — 550, imperial Text on drawing Explanation/Translation... - Page 71 Instruction book On both inlet filters a drain tube must be installed. The drain tubes (8) to the drain collector must not dip into the water. For draining of pure condensate water, install an oil/water separator (Consult your supplier). • A dust filter (6) (delivered with the dryer) at the dryer outlet removes particles down to 1 micron.
- Page 72 Instruction book Installation in case X2 is connected The entire flow from the compressor passes the dryer. The dry air is stored in the air receiver downstream of the dryer. With X2 connected, the dryer will stop the purge air flow at the end of the cycle. (< 2 minutes) and it will restart when the air compressor resumes to deliver compressed air.
- Page 73 Instruction book 2920 7111 40...
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Page 74: Electrical Connections
Instruction book Electrical connections General The electrical wiring must comply with the local regulations. The air dryer must be earthed and protected by fuses against short-circuiting. Consult the electric diagram delivered with the dryer. Before switching on the main power supply, check the voltage requirements in the technical specifications or on the dryer’s data plate. -
Page 75: Operating Instructions
Instruction book Operating instructions Safety Always observe all relevant safety instructions. Initial start-up To start up the dryer for the first time or after a long period of standstill, proceed as follows: 1. If installed, open the bypass valves of the dryer. 2. - Page 76 Instruction book 7. If applicable, close the bypass valves of the dryer. 8. Open the air supply towards the PDP sensor (dryers with PDP sensor). Close the external inlet valve in case the compressor needs to be restarted. The high air speed in the startup phase of the compressor may damage the desiccant.
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Page 77: Maintenance
Instruction book Maintenance Maintenance General recommendations and precautions Before carrying out any maintenance or corrective activity, read the following recommendations and safety precautions and act accordingly. • Stop the dryer by pushing the Stop button on the controller. • Disconnect all pressure sources and vent the internal pressure of the system before dismantling any pressurized component. -
Page 78: Disposal Of Used Material
Instruction book Disposal of used material Used filters or any other used material (e.g. desiccant, lubricants, cleaning rags, machine parts, etc.) must be disposed of in an environmentally friendly and safe manner, and in line with the local recommendations and environmental legislation. Electronic components are subject to the EU Directive 2012/19/EC for Waste Electrical and Electronic Equipment (WEEE). -
Page 79: Problem Solving
Instruction book Problem solving Overview Symptom Possible cause Corrective action Pressure dew point too The dryer has not had the time to Close the valve installed between the high regenerate completely. dryer and the application (if permitted) LED PDP warning/PDP and have the desiccant regenerated. -
Page 80: Technical Data
Instruction book Technical data 11.1 Reference conditions Condition Unit Value Compressed air effective inlet pressure barg psig 101.5 Compressed air inlet temperature ˚C ˚F Relative humidity of the air at inlet Pressure dew point (PDP —20 °C version) °C °F Pressure dew point (PDP —40 °C version) ˚C ˚F... -
Page 81: Dryer Data
Instruction book 11.3 Dryer data HE version, PDP —20 °C QMD 55 QMD 75 QMD 95 QMD 120 QMD 140 QMD 190 Volume flow at dryer inlet Volume flow at dryer inlet Pressure drop at 0.031 0.060 0.107 0.171 0.251 0.532... - Page 82 Minimum volume 42.4 42.4 42.4 63.6 63.6 flow at inlet HE version, PDP —40 °C QMD 55 QMD 75 QMD 95 QMD 120 QMD 140 QMD 190 Volume flow at dryer inlet Volume flow at dryer inlet Pressure drop at 0.031...
- Page 83 Instruction book QMD 55 QMD 75 QMD 95 QMD 120 QMD 140 QMD 190 Desiccant amount 16.3 21.8 27.3 32.6 41.4 32.6 per vessel Inlet filter 1 QCF 75 QCF 100 QCF 175 QCF 175 QCF 300 QCF 300 Outlet filter 1...
- Page 84 Instruction book HE version, PDP —70 °C QMD 55 QMD 75 QMD 95 QMD 120 QMD 140 QMD 190 Volume flow at dryer inlet Volume flow at dryer inlet Pressure drop at 0.035 0.073 0.133 0.043 0.063 0.133 maximum flow Pressure drop at 0.51...
- Page 85 Instruction book QMD 230 QMD 275 QMD 350 QMD 420 Average regeneration 17.5 air consumption Desiccant type Molecular sieves Molecular sieves Molecular sieves Molecular sieves Desiccant amount per 13.0 16.5 16.5 16.5 vessel Desiccant amount per 28.7 36.4 36.4 36.4 vessel Inlet filter 1 QCF 300...
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Page 86: Instructions For Use
Instruction book Instructions for Use Instructions Description The dryers can contain pressurized air. This can be potentially dangerous if the equipment is misused. The towers of the dryer consist of an extruded profile, which must only be used as a compressed air vessel and must be operated within the limits specified. -
Page 87: Guidelines For Inspection
Instruction book Guidelines for inspection Guidelines On the Declaration of Conformity / Declaration by the Manufacturer, the harmonized and/or other standards that have been used for the design are shown and/or referred to. The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is supplied with this air dryer. -
Page 88: Pressure Equipment Directives
Instruction book Pressure Equipment Directives Components Subject to Pressure Equipment Directive 2014/68//EU Parts of article 4.3 of 2014/68/EU are subject to Sound Engineering Practice (SEP). Parts of category I according to 2014/68/EU are integrated into the machine and fall under the exclusion of article I, section 2-(f)-(i). -
Page 89: Declaration Of Conformity
Instruction book Declaration of conformity Typical example of a Declaration of Conformity document (1): Contact address: Quincy Compressor 701 North Dobson Avenue Bay Minette, AL 36507 United States (2): Applicable directives (3): Standards used On the Declaration of Conformity / Declaration by the Manufacturer, the harmonized and/or other standards that have been used for the design are shown and/or referred to. - Page 92 Performance You Demand. Reliability You Trust. www.quincycompressor.com...