Summary of Contents for CECOR SP50 Series
- Page 1 OPERATION MANUAL & PARTS LIST MODELS: SP50 HORIZONTAL TANK SERIES 200, 300, 400, 500, 600 GALLONS...
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION 1 – SAFETY INFORMATION ......................4 1.1 – CAUTION ............................4 1.2 – PRECAUTIONS ..........................5 SECTION 2 – THE SUMP CLEANER ......................... 6 2.1 – UNIT IDENTIFICATION ........................6 2.2 – MODEL & SERIAL NUMBER ......................7 2.3 –... - Page 3 7.1 – WHEELS & CASTER ......................... 29 7.1.1 “PTL” PUSH TOW WHEEL TRANSPORT 90-175 GAL ..............29 7.1.3 “TW” TOW WHEEL TRANSPORT 300 & 400 GAL ................ 30 7.1.4 “TW” TOW WHEEL TRANSPORT 500 GAL .................. 31 7.2 – TANK ............................... 32 7.3 –...
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Page 4: Section 1 - Safety Information
SECTION 1 – SAFETY INFORMATION 1.1 – CAUTION CAUTION FLAMMABLE THIS EQUIPMENT IS INTENDED FOR USE WITH STANDARD METALWORKING FLUIDS (WATER-BASE & CUTTING OILS) INFLAMMABLE ONLY. IT SHOULD NOT BE USED WITH FLAMMABLE FLUIDS, (FUELS, PAINT, SOLVENTS, ETC.) CORROSIVE, TOXIC OR REACTIVE MATERIALS. -
Page 5: Precautions
1.2 – PRECAUTIONS READ THROUGH THE "OPERATIONS MANUAL" COMPLETELY BEFORE ATTEMPTING TO OPERATE THE MACHINE. CLEANOUT, POT LID, INLET CAP AND HOSES MUST BE IN PLACE AND TIGHTLY SECURED BEFORE OPERATION IN THE DISCHARGE MODE. TANK DISCHARGE PRESSURE MUST NOT EXCEED 10 PSI. REGULATOR AND RELIEF VALVES ARE SET BEFORE SHIPMENT AND SHOULD NOT BE CHANGED AS THE USE OF EXCESSIVE PRESSURE COULD CAUSE SERIOUS INJURY OR DAMAGE. -
Page 6: Section 2 - The Sump Cleaner
SECTION 2 – THE SUMP CLEANER 2.1 – UNIT IDENTIFICATION WHEN ORDERING PARTS OR ASKING QUESTIONS REGARDING YOUR SUMP SHARK, IT IS IMPORTANT TO HAVE THE MODEL AND SERIAL NUMBER OF THE UNIT. THE MODEL AND SERIAL NUMBER CAN BE FOUND ON THE SHARK’S NAMEPLATE LOCATED ON THE SIDE PANEL OF THE PUMP BASE. -
Page 7: Model & Serial Number
2.2 – MODEL & SERIAL NUMBER THE MODEL NUMBER IDENTIFIES YOUR SHARK AND INDICATES STANDARD FEATURES ON YOUR MACHINE. THE SERIAL NUMBER IDENTIFIES YOUR SPECIFIC SHARK AND WILL HELP IDENTIFY ANY SPECIAL FEATURES THAT MAY BE UNIQUE TO YOUR SUMP SHARK. THE SERIAL NUMBER IS LOCATED ON THE NAMEPLATE. -
Page 8: Sump Cleanper Features
2.3 – SUMP CLEANPER FEATURES INTAKE PORT PUMP ASSEMBLY POT LID LP TANK DISCHARGE MOUNT PORT CLEANOUT DOOR SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021) - Page 9 PRESSURE PUMP RELIEF VALVE ENGINE VACUUM RELIEF VALVE (BACK SIDE) SELECTOR VALVE VACUUM / PRESSURE GAUGE SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)
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Page 10: Section 3 - Installation
SECTION 3 – INSTALLATION 3.1 – ASSEMBLE DISCHARGE CONNECTION FOR SHIPPING PURPOSE, INSTALLATION OF THE DISCHARGE VALVE AND QUICK DISCONNECT ADAPTER IS REQUIRED. USE PIPE SEALANT ON ALL JOINTS AND TIGHTEN SECURELY. 3.2 – LOOSE ITEMS SOME ITEMS MAY BE PACKAGED IN A BOX LOCATED ON THE SHIPPING PALLET. - Page 11 POLY STRAINER SLEEVE FINE COARSE STRAINER STRAINER SLEEVE SLEEVE HOSE DISPENSER PLUG HOSE ASSEMBLY FLEXIBLE NOZZLE SUMP CLEANER HOSE ASSEMBLY FLARE NOZZLE STRAIGHT NOZZLE CLEANOUT 2” QUICK DOOR DISCONNECT (200 ONLY) ADAPTER 2” VALVE SP50 OPERATIONS MANUAL & PARTS LIST (Rev.
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Page 12: Initial Startup
3.3 – INITIAL STARTUP 1. BEFORE USING THE SUMP CLEANER TO SERVICE SUMPS, RUN THE UNIT IN BOTH “SUCTION” AND “DISCHARGE” MODES. 3.3.1 – SELECTOR VALVE 1. SETTING SELECTOR VALVE TO VENT TANK. 2. SETTING SELECTOR VALVE TO SUCTION. SP50 OPERATIONS MANUAL & PARTS LIST (Rev. -
Page 13: Secure Tank Ports
3. SETTING SELECTOR VALVE TO DISCHARGE. 3.3.2 – SECURE TANK PORTS 1. CLOSE AND SECURE ALL PORTS INCLUDING THE POT LID, CLEANOUT DOOR, INTAKE CAP, AND DISCHARGE. 3.3.3 – STARTING ENGINE 1. TURN SELECTOR VALVE TO “VENT” POSITION. 2. OPEN LP TANK VALVE. 3. - Page 14 4. OPEN THE GAS VALVE LOCATED ON THE ENGINE. 5. START ENGINE USING KEY IN IGNITION. SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)
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Page 15: Run Unit In "Suction
6. ONCE THE ENGINE IS STARTED AND RUNNING, REMOVE THE CHOKE. 3.3.4 – RUN UNIT IN “SUCTION” 1. TURN THE SELECTOR VALVE TO “VENT”. 2. CONNECT SUMP CLEANER HOSE TO INTAKE PIPE. 3. CLOSE DISCHARGE VALVE. 4. TURN THE SELECTOR VALVE TO “SUCTION”. VACUUM READING ON GAUGE LOCATED ON THE CONTROL PANEL WILL DECREASE AND STABILIZE AT 13 inHg. -
Page 16: Run Unit In Discharge
3.3.5 – RUN UNIT IN DISCHARGE 1. TURN THE SELECTOR VALVE TO “VENT”. 2. CONNECT SUMP CLEANER HOSE TO DISCHARGE PIPE. 3. INSTALL CAP TO INTAKE PIPE. 4. TURN THE SELECTOR VALVE TO “DISCHARGE”. VACUUM READING ON GAUGE LOCATED ON THE CONTROL PANEL WILL INCREASE AND STABILIZE AT 6 PSI. -
Page 17: Section 4 - Operation
SECTION 4 – OPERATION 4.1 – CLEANING A SUMP 1. ATTACH THE SUMP CLEANER HOSE TO THE SUCTION PORT, AND INSERT SUCTION TOOL INTO HOSE END. 2. RUN UNIT ON SUCTION MODE. (SEE INITIAL STARTUP 3.3.4.) 3. WHEN VACUUMING OUT THE SUMP, ATTACK THE SOLIDS FIRST. POSITION THE SUCTION TOOL IN THE AREAS THAT ARE PRIMARILY SOLIDS. -
Page 18: Discharging Fluid From The Sump Cleaner
4.2 – DISCHARGING FLUID FROM THE SUMP CLEANER 1. ATTACH THE SUMP CLEANER HOSE TO THE DISCHARGE PORT, AND CAP THE SUCTION PORT. 2. RUN UNIT ON DISCHARGE MODE. (SEE INITIAL STARTUP 3.5, STEP 6.) 3. POINT NOZZLE AT THE TARGET WHERE THE FLUID IS TO BE DISPENSED, SLOWLY OPEN DISCHARGE VALVE. -
Page 19: F50 Filter
4.3.2 – F50 FILTER 4.3.2.1 – EMPTYING FILTER 1. FOR BEST RESULTS, DISCHARGE LIQUID FROM SUMP CLEANER AND LET FILTER DRAIN FOR A FEW MINUTES BEFORE DUMPING. 2. LOOSEN THE FOUR WING NUTS ON FILTER ASSEMBLY. 3. LIFT FILTER OUT OF SUMP CLEANER TANK USING HOIST OR FORKLIFT. CAUTION: KEEP HANDS AND FINGERS CLEAR OF POT OPENING IN SUMP CLEANER WHEN REMOVING FILTER! SP50 OPERATIONS MANUAL &... - Page 20 4. POSITION FILTER ABOVE CONTAINER INTO WHICH THE SLUDGE IS TO BE EMPTIED. DISTANCE BETWEEN BOTTOM OF FILTER AND CONTAINER BOTTOM OR “D” DIMENSION, SHOWN IN FIGURE BELOW, AND SHOULD BE APPROXIMATELY 2 TO 3 FEET ON F50 TO PREVENT DAMAGE TO FILTER SLEEVE WHEN DUMPED.
- Page 21 5. ATTACH LANYARD TO TRIGGER ASSEMBLY ON FILTER BOTTOM. 6. MOVE TO A SAFE DISTANCE FROM THE DUMPING ZONE (APPROXIMATELY 7 FEET). 7. PULL LANYARD TO RELEASE LATCH AND BOTTOM DOOR WILL OPEN DUMPING THE FILTER. 8. AFTER FILTER SLEEVE IS EMPTY, ROLL BOTTOM OF SLEEVE UP LOOSELY SO THAT THE BOTTOM END OF SLEEVE WILL BE CLOSED AND CLOSE BOTTOM DOOR.
- Page 22 4.3.2.2 – INSTALLING FILTER 1. LOOSEN THE THREE WING NUTS ON THE FILTER LID AND REMOVE LID. 2. PLACE BOTTOM END OF FILTER SLEEVE IN FILTER. 3. FOLD UPPER 1 ½” OF FILTER SLEEVE COLLAR OUT OVER LIP OF FILTER SO THAT THE GASKET IN LID WILL CLAMP IT IN PLACE.
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Page 23: Cleaning The Sump Cleaner
4.4 – CLEANING THE SUMP CLEANER 1. GENERALLY, DISCHARGING THE FLUID OUT OF THE SUMP CLEANER IS ALL THAT’S NEEDED. SOME SOLIDS WILL ACCUMULATE IN THE BOTTOM OF THE SUMP AND WILL REQUIRE A COMPLETE CLEANOUT OCCASIONALLY. 2. THE SA5 HAS AN EASY TO REMOVE CLEANOUT DOOR AND CAN ACCESSED BY LOOSENING THE TWO WINGNUTS. - Page 24 WING NUTS SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)
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Page 25: Section 5 - Maintenance
THAT WILL KEEP YOUR SUMP CLEANER IN TOP-NOTCH, DEPENDABLE CONDITION. ANY WORN OR DAMAGED PART SHOULD BE REPLACED IMMEDIATELY. CECOR STOCKS SUMP CLEANER PARTS AND MOST CAN BE SHIPPED THE SAME OR THE NEXT DAY. CALL 1-800-356-9042 TO ORDER PARTS. -
Page 26: Monthly Maintenance
5.3 – MONTHLY MAINTENANCE 1. CHECK FOR WEAR ON POT LID WING NUTS AND STUDS. 2. INSPECT SUMP CLEANER HOSE. 3. GREASE THE SWIVEL CASTER AND WHEELS. SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021) -
Page 27: Section 6 - Troubleshooting
SECTION 6 – TROUBLESHOOTING 6.1 – SUCTION PROBLEM: THERE IS NO SUCTION WHILE… THE SUCTION PORT IS CAPPED AND DISCHARGE VALVE IS CLOSED THE VACUUM / PRESSURE GAUGE READS “0” SUCTION WITH THE SELECTOR VALVE IN THE SUCTION POSITION AND AIR IS COMING OUT OF THE MUFFLER POSSIBLE CAUSE: SOLUTION: TANK IS FULL... -
Page 28: Discharge
6.2 – DISCHARGE PROBLEM: UNABLE TO DISCHARGE TANK CONTENTS WHEN… THE SUCTION PORT IS CAPPED AND DISCHARGE VALVE IS CLOSED UNDER PRESSURE, VACUUM / PRESSURE GAUGE READS “6” PSI UNDER VACUUM, VACUUM / PRESSURE GAUGE READS OVER “10” inHg POSSIBLE CAUSE: SOLUTION: THE TANK DISCHARGE VALVE IS CLOSED OPEN THE DISCHARGE VALVE... -
Page 29: Section 7 - Repair Parts List
SECTION 7 – REPAIR PARTS LIST 7.1 – WHEELS & CASTER 7.1.1 “PTL” PUSH TOW WHEEL TRANSPORT 200 GAL Part No. Description SP-365 SWIVEL CASTER WITH POLY TIRED WHEEL 8" DIA SP-553 WHEEL POLY TIRED 12" DIA SP50 OPERATIONS MANUAL & PARTS LIST (Rev. -
Page 30: Tw" Tow Wheel Transport 300 & 400 Gal
7.1.3 “TW” TOW WHEEL TRANSPORT 300 & 400 GAL Part No. Description SP-270 SWIVEL CASTER WITH RUBBER TIRE 12" x 3" SP-271 WHEEL WITH RUBBER TIRE 16" x 4" SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021) -
Page 31: Tw" Tow Wheel Transport 500 Gal
7.1.4 “TW” TOW WHEEL TRANSPORT 500 GAL Part No. Description SP-270 SWIVEL CASTER WITH RUBBER TIRE 12" x 3" SP-275 WHEEL WITH RUBBER TIRE 16" x 5" SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021) -
Page 32: Tank
7.2 – TANK Part No. Description F50 FILTER ASSEMBLY A220-904 SP50 PUMP ASSEMBLY A220-911 LP TANK ASSEMBLY 13 CALL FOR INFO TANK ASSEMBLY SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021) -
Page 33: Sp50 Pump
7.3 – SP50 PUMP SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021) - Page 34 Part No. Description SP-443 PRESSURE RELIEF VALVE, 1", 7 PSI SP-442 MUFFLER, 1" SP-195 VACUUM / PRESSURE GAUGE A220-707 HOOD SP-388 VACUUM PUMP SP-506 VACUUM RELIEF VALVE, 1" SP--528 FLEXIBLE COUPLING BODY, 3/4" BORE SP-529 FLEXIBLE COUPLING SPIDER SP-515 FLEXIBLE COUPLING BODY, 1" BORE SP-444 4-WAY SELECTOR VALVE SP-441...
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Page 35: F50 Filter
7.4 – F50 FILTER 29,30 Part No. Description SP-386 WING NUT 5/8-11 SP-612 PRESSURE SAFE ADAPTER, 2" MALE A220-274 FILTER LID GASKET SP-262BN-2 COUPLER, GASKET, 2" SP-611 PRESSURE SAFE CAP, 2" SP-373 SECURITY CHAIN SP50 OPERATIONS MANUAL & PARTS LIST (Rev. -
Page 36: Tank Connections & Consumables
7.5 – TANK CONNECTIONS & CONSUMABLES SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021) - Page 37 Part No. Description SP-386 WING NUT 5/8"-11 A220-276 POT LID GASKET 24" SP-466 DISCHARGE VALVE, 2" SP-375 DISCONNECT ADAPTER, 2" MALE SP-104 WING NUT 1/2"-13 SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)
- Page 38 200 ONLY Part No. Description A210-165 CLEANOUT DOOR GASKET 300-600 ONLY Part No. Description A210-305 POT LID GASKET 16" SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)
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Page 39: Filter, Tools & Hose
7.6 – FILTER, TOOLS & HOSE 29,45 29,45 SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021) - Page 40 Part No. Description A220-336 POLY STRAINER BAG A220-740 COARSE STRAINER BAG A220-739 FINE STRAINER BAG A220-152 FLEX NOZZLE A220-151 FLARE NOZZLE A210-965 STRAIGHT NOZZLE SP-198-2 QUICK DISCONNECT COUPLER A220-145 DISPENSER HOSE A220-562 NOZZLE DISPENSER ASSEMBLY A220-147 SUMP CLEANER HOSE SP50 OPERATIONS MANUAL & PARTS LIST (Rev.
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Page 41: Section 8 - Warranty
SECTION 8 – WARRANTY WARRANTY STATEMENT PLEASE PRINT OUR WARRANTY AT HTTPS://CECOR.NET/CECOR-WARRANTY/ SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021) -
Page 42: Section 9 - Record Model & Serial Number
SECTION 9 – RECORD MODEL & SERIAL NUMBER WHEN YOU RECEIVE YOUR CECOR SUMP SHARK, RECORD THE MODEL NUMBER, SERIAL NUMBER AND DATE DELIVERED FOR YOUR RECORDS. MODEL #: ________________________________________ SERIAL #: ________________________________________ DELIVERED: ____________ / ____________ / ____________ SP50 OPERATIONS MANUAL & PARTS LIST... - Page 43 SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)