Thomas&Betts QUICK-KON TNB170-ELECDIE Operating Instructions Manual

Automated crimping system

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QUICK-KON™ AUTOMATED CRIMPING SYSTEM
IMPORTANT: Read and understand all of the instructions and safety
information in this manual before operating or servicing this tool.
1.0 GENERAL CHARACTERISTICS ...................... Page
1.1 Description..............................................................2
1.2 Warning...................................................................2
1.3 Tool Includes...........................................................2
2.0 INSTALLING ELECTRIC DIE ........................... Page
2.1 Installation...............................................................2
3.0 TOOL PACK...................................................... Page
3.1 Tool Pack Features .................................................3
3.2 Table I......................................................................3
3.3 Catalog Number Location.......................................3
3.4 Installing Ram Tool..................................................3
3.5 Installing Stock Guide.............................................4
3.6 Alignment of Tool Packs .........................................4
3.7 Un-Installing Tool Packs .........................................4
4.1 Overview.................................................................5
4.2 Inserting Carrier Strip..............................................5
4.3 Removing of Carrier Strip .......................................5
5.0 CRIMPING ........................................................ Page
5.1 Determine Proper Crimp Settings...........................6
6.0 SETTING ADJUSTMENTS ............................... Page
© 2016 Thomas & Betts. All Rights Reserved.
OPERATING INSTRUCTION MANUAL
for Catalog Number: TNB170-ELECDIE

TABLE OF CONTENTS

6.1 Feed Control ...........................................................6
6.2 Run Mode ...............................................................6
6.3 Speed Mode Calibration.........................................7
6.4 Position Mode Calibration ......................................7
6.5 Delay Mode Calibration ..........................................7
7.0 STOCK GUIDE ................................................. Page
7.1 Wire Stop Adjustments ...........................................8
7.2 Terminal Sensor Adjustment ...................................8
8.0 INDICATORS .................................................... Page
8.1 Power Supply .........................................................9
8.2 Ram Sensor............................................................9
8.3 Status LED's ...........................................................9
9.0 SPECIFICATIONS............................................. Page
9.1 Cleaning.................................................................10
9.2 Inspection ..............................................................10
9.3 Lubrication .............................................................10
10.0 MAINTENANCE.............................................. Page
10.1 Table IV................................................................11
11.0 OPTIONS.........................................................Page
11.1 TNB197 - FUNNEL KIT ASSEMBLY....................12
11.2 Table V..................................................................13
TA04864 E Page 1 of 13

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Summary of Contents for Thomas&Betts QUICK-KON TNB170-ELECDIE

  • Page 1: Table Of Contents

    OPERATING INSTRUCTION MANUAL QUICK-KON™ AUTOMATED CRIMPING SYSTEM for Catalog Number: TNB170-ELECDIE IMPORTANT: Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. TABLE OF CONTENTS 1.0 GENERAL CHARACTERISTICS ...... Page 6.1 Feed Control ............6 6.2 Run Mode ...............6 1.1 Description..............2 6.3 Speed Mode Calibration.........7...
  • Page 2: General Characteristics

    GENERAL CHARACTERISTICS DESCRIPTION The QUICK-KON™ Automated Crimping System is a left-to-right side feed applicator which installs in most industry standard presses, which is comprised of the Electric Die, the Stock Guide Assembly and the Ram Tool. As a result, one unit can be used to crimp a large variety of terminals - simply through the purchase of additional tool packs.
  • Page 3: Tool Pack

    TOOL PACK Tool Pack Features IMPORTANT: The QUICK-KON™ Automated Crimping System is to be used in conjunction with the Thomas & Betts Tool Packs, purchased separately. RAM TOOL STOCK GUIDE Terminal Position Wire Stop Sensor Ram Fastener Sensor Adjustment Screw CAT.
  • Page 4: Installing Stock Guide

    INSTALLING STOCK GUIDE 1. Disengage the Idler Release on the Automated Crimping System. 2. Slide Stock Guide assembly into place and Disengaged rotate Locking Pin on Stock Guide to secure onto the Automated Crimping System. Engaged STOCK GUIDE Locking Pin Idler Release Switch Location Rotate...
  • Page 5: Terminals & Disconnects

    TERMINALS & DISCONNECTS OVERVIEW Thomas & Betts Terminals & Disconnects are available on Mylar tape rolls in quantity of 1,000 pieces. These left ® hand feed reels are designed to work with the Automated Crimping System. See TABLE I in Step 3.2 for Terminal &...
  • Page 6: Crimping

    CRIMPING DETERMINE PROPER CRIMP SETTINGS IMPORTANT: Recommended crimp height settings, speci c to terminal or disconnect tooling, are provided with tool packs. Before crimping with recommended settings, calibrate per instructions below. Crimp Setting: 1. Set Conductor Dial and Insulator Dial to “0”. 2.
  • Page 7: Speed Mode Calibration

    SPEED MODE CALIBRATION TABLE II IMPORTANT: The feed cycle is the advancing movement of the carrier strip. This cycle is initiated after Speed Approximate Speed Approximate Speed Selection (mm / second) (inches / second) crimping in order to feed a new terminal/disconnect into 6.35 0.25 alignment with crimp tooling.
  • Page 8: Stock Guide

    STOCK GUIDE WIRE STOP ADJUSTMENTS 1. Bench Top Presses: Wire stop will allow user to insert the wire into the terminal/disconnect at correct depth (See terminal/disconnect documentation for depth value). 2. Automated Presses: Wire stop will aid in the removal of the terminal/disconnect from ram tooling. 3.
  • Page 9: Indicators

    INDICATORS POWER SUPPLY POWER SUPPLY RAM SENSOR 1. The Power Supply indicator lights up green when 1. The Power Supply indicator lights up green when 1. The LEDs toggle on-off when the ram moves up and power is on. power is on. down.
  • Page 10: Cleaning

    MAINTENANCE IMPORTANT: The Automated Crimping System and tool packs should be cleaned, inspected for visible signs of wear/damage and lubricated every (8) hours of operation. IMPORTANT: For parts or service, contact the tool service center at (800) 284 - TOOL (8665). WARNING: TURN OFF POWER.
  • Page 11 10.0 SPECIFICATIONS 10.1 TABLE IV Left-to-right side feed Tool Pack. Tool Pack Stand-alone operation (no need for host controller) Fits in most industry-standard presses with a shut height of 135.8 mm Automatic Crimping System Tooling Type Quick change Tool Pack. Electronic / stepper motor Delay - 10 selections, ranging from: 0 to 5 seconds Speed - 9 selections, ranging from...
  • Page 12: Options

    11.0 OPTIONS 11.1 TNB197 - FUNNEL KIT ASSEMBLY OPTIONAL: RIGHT WIRE GUIDE KIT. 3. AIR LINES 2. FUNNEL KIT ASSEMBLY ( GUIDE PINS ) 1. WIRE GUIDE ASSEMBLY ( LOCATE FUNNEL KIT ) ( WIRE GUIDE SLOTS ) WIRE GUIDE: FOR SIZING SEE TABLE V ON PAGE 13.
  • Page 13 TABLE V 11.2 WIRE GUIDE KIT (LEFT/RIGHT HAND) SELECTION GUIDE TNBDOC16-11 LEFT HAND ASSEMBLY (30 DEG LEAD-IN) Wire Guide Kit REF. AWG Conductor Dia Wire Dia 0.028 - .034 0.028 - .034 TNB189-018 0.035 - .042 TNB189-022 0.035 - .040 TNB189-025 0.041 - 0.048 0.043 - 0.048...

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