Table of Contents
Advertisement
Quick Links
Operating manual
Coalisator/Curator-R/-RD
ACO Light liquid separators NS 3 - 6 - 10
Coalisator/
Curator-R
for free-standing installation
Coalisator/
Curator-RD
for free-standing installation
Direct suction
Official test sign Z-54.3-475
according to DIN EN 858, DIN 1999-100 and DIN 1999-101
For a safe and proper use, read operating manual and further
product-related documents thoroughly.
Hand on to end user and keep up to product disposal.
0150.11.55_V3.1_EN_Translation of the original German operating manual.
ACO Separators
2013-04-16 edition
Advertisement
Table of Contents
Summary of Contents for ACO Coalisator-R
- Page 1 ACO Separators Operating manual 2013-04-16 edition Coalisator/Curator-R/-RD ACO Light liquid separators NS 3 - 6 - 10 Coalisator/ Curator-R for free-standing installation Coalisator/ Curator-RD for free-standing installation Direct suction Official test sign Z-54.3-475 according to DIN EN 858, DIN 1999-100 and DIN 1999-101 For a safe and proper use, read operating manual and further product-related documents thoroughly.
-
Page 2: Welcome
Welcome Welcome The ACO Passavant GmbH (hereinafter called ACO) appreciates your confidence and supplies you with a product which is state-of-the-art technology and which was checked for its proper condition in line with our quality controls prior to its delivery. -
Page 3: Table Of Contents
Contents Contents Welcome ....................2 Contents ..................... 3 Preamble ....................7 ACO service ..................7 Product identification ................7 Warranty ....................8 Owner, user ..................8 Symbols used in the manual ..............8 For your safety ..................9 Proper use ................... 9 2.1.1... - Page 4 Components of the Securat alarm device V2.0 ......23 4.2.2 Functional principle ..............23 Technical data ..................25 Light liquid separator plant Coalisator-R/Curator-R ........25 Light liquid separator plant Coalisator-RD/Curator-RD ......26 Installation ..................27 Safety during installation ..............27 Sanitary installation ................
- Page 5 Contents 10 Decommissioning and disposal ............. 45 10.1 Safety during decommissioning and disposal ......... 45 10.2 Decommissioning of the separator plant ..........46 10.3 Stop separator plant ................46 10.4 Disposal .................... 46...
-
Page 7: Preamble
If, however, some mistakes have slipped in or if some information is missing, please advise us accordingly. ACO service In the case of questions on the product and this operating manual, please contact our ACO Service. -
Page 8: Warranty
Preamble Warranty For full particulars on warranty refer to ACO's Terms and Conditions under www.aco-haustechnik.de/agb.html. Owner, user The owner is responsible for the design (planning and dimensioning) of the separator plant. If the separator plant is not operated by the owner, the following coordinations with the... -
Page 9: For Your Safety
■ Different use and application options as well as alterations are prohibited. The owner is responsible for planning, installation and operation of the light liquid separator, ACO K9/chapter 12/planning notes/dimensioning. 2.1.2 Improper use Improper use is e. g.: Operation of separator plant outside the limitations of use, K9/chapter 12 ■... -
Page 10: Required Qualification
For your safety Required qualification All works at separator plant must be carried out by specialists, if not expressly mentioned that different persons (owner, user) are allowed to do so. Besides a perennial work experience, specialists must have proof of the following knowledge: Table 2: Required staff qualification... -
Page 11: Personal Protective Equipment
For your safety Personal protective equipment For different works at the separator plant, personal protective equipment is required. The specialist company must put a sufficient number of protective equipment at the disposal of their employees. Supervisors must make sure that the equipment is worn. Table 3: Personal protective equipment Signs... -
Page 12: Depiction Of Warning Notices
For your safety Depiction of warning notices For better differentiation, risks and hazards are marked in the operating manual by following warning signs and signal words: Table 4: Risk levels Warning signs and Meaning signal words Refers to a dangerous situation leading to death or severe injuries if it DANGER is not avoided. -
Page 13: Non-Approved Parts
Copies of high-quality spare parts are increasingly available. Installing non-approved parts affects safety and rules out warranty by ACO. In the case of an exchange, exclusively use original ACO parts or "spare parts released" by ACO. Material/substance hazards Contact with light liquids (oil and petrol) may lead to infections. -
Page 15: Transport And Storage
Transport and storage Transport and storage This chapter holds information on correct transport and accurate storage of the separator plant. Supply unit The separator plant mounted at our works and the loose components are delivered on a pallet, scope of supply/chapter 4.1. Safety during transport and storage During transport and storage, the following risks may occur: WARNING... -
Page 16: Transport
Transport and storage Transport To ensure that the light-oil separators are not damaged during transport, use a forklift truck, lifting truck or sling ropes. In the case of transport with a forklift or lifting truck, separator plant must be placed on an adequate transport means (e. -
Page 17: Product Description
1 x suction (only with RD) ■ Accessories (optional) alarm 1 x Alarm device – Carton ■ device Documentation 1 x Operating manual ■ – PVC bag 1 x Supply documents ■ Further accessories as sampling pipe, product catalogue, www.aco-haustechnik.de... -
Page 18: Product Characteristics
This subchapter describes essential features as well as functional principle of the Coalisator-R/-RD separator plant. Short description of Curator-R/-RD, Coalisator-R/-RD separator plant The separator plant is intended for free-standing installation in frostproof rooms. It separates light liquids (oil and petrol). -
Page 19: Depiction Of Components
Product description 4.1.2 Depiction of components The following illustration shows design and position of single plant components. Descriptions of the following chapters can be easily assigned. View X illustrated: NS 6, right-hand operating side, in the case of left-hand operating side, the components (disposal connection, venti- lation, oil suction) are arranged mirror- invertedly to centre axis of separator. -
Page 20: Suggested Installation
Functional principle This subchapter describes function of separator plant. Function of Curator-R/-RD, Coalisator-R/-RD separator plant The separator plant works purely physically as per the gravity principle (with class II separator plants) and additionally by using coalescence effects with class I separator plants. -
Page 21: Type Plate
Number of European standard ■ Abscheider-Inhalt 980 Liter Ölspeichermenge 160 Liter Approval number Ölschichtdicke 200 mm ■ Artikel-Nummer 7606.00.50 Contents/storage quantities ■ Article number ■ Serial number ■ 4.1.6 Accessories For further accessories, as sampling pipes, refer to ACO K9 online under www.aco-haustechnik.de. -
Page 22: Securat Alarm Device V2.0 (Optional)
Product description Securat alarm device V2.0 (optional) This subchapter holds information on the Securat alarm device. For further information, BA Securat V2.0 subject no. 0150.33.93 Separators with automatic seal which are intended for free-standing installation, must be installed in such a way that after the automatic seal (float) had closed, possibly escaping light liquid can be collected. -
Page 23: Components Of The Securat Alarm Device V2.0
Product description 4.2.1 Components of the Securat alarm device V2.0 1 = Monitoring device 3 = Terminal connection box 5 = Oil sensor 2 = Connecting cable 4 = Over-fill sensor Fig. 3: Depiction of components 4.2.2 Functional principle In this subchapter, the function of the Securat alarm device is described. Function of the Securat alarm device The safety appliance (Securat alarm device) can control two conditions automatically: 1. -
Page 25: Technical Data
Technical data Technical data This chapter holds information on technical data of separator plant. Light liquid separator plant Coalisator-R/Curator-R All important dimensions of the Coalisator-R/Curator-R can be taken from this illus- tration. Inlet Outlet DN ... DN ... Ø D1 View X Fig. -
Page 26: Light Liquid Separator Plant Coalisator-Rd/Curator-Rd
Technical data Light liquid separator plant Coalisator-RD/Curator-RD All important dimensions of the Coalisator-RD/Curator-RD can be taken from this illus- tration. Inlet Outlet DN ... DN ... Ø D1 View X Fig. 5: Dimensions Table 10: Dimensions Nominal Dimensions size Number of [mm] [mm] [mm]... -
Page 27: Installation
Installation Installation This chapter holds information on installation of the separator plant. The following table surveys the prerequisites (tools, parts, installation material) for installation: Table 11: Prerequisites for the installation Tools, parts, installation material Pencil Gaspipe pliers Side cutter ■ ■... -
Page 28: Sanitary Installation
Installation Sanitary installation In the following illustration, installation works and local prerequisites are surveyed which are described in more detail in the following chapters. Observe recommendations for pipe systems, chapter 6.2.1 ± 0,00 ± 0,02 1 = Distribute support 4 = Disposal connection* (w. 7 = Connect inlet line*, elements (optional), -RD, w. -
Page 29: Assembly Of Separator Plant (If Supplied In Segments)
Installation 6.2.1 Assembly of separator plant (if supplied in segments) If not agreed otherwise, the separator plant is supplied completely mounted. If bringing in of the complete plant is not possible because of shortage of space, it can also be supplied in single components (dimensions chapter 5). -
Page 30: Assemble Housing
Installation Work steps: Single components of upper part Slide sealing and pipe connector over the ascending pipe of the separator outflow ➔ and overthrust/roll sealing completely (no projection). Slide upper edge of separator outflow to lower edge of separator outflow bend and ➔... -
Page 31: Connect Inlet And Outlet Line
Installation Align separator horizontally. ➔ Safeguard tank against buoyancy. ➔ CAUTION: Observe relevant accessibility/connection option of disposal connection as well as of oil suction connection (with –RD design, –R design optional). Determine operating side. Oil suction connection, disposal connection and vent line can be reassembled mirror-invertedly. -
Page 32: Installation/Electric Installation Securat Alarm Device (Optional)
Installation CAUTION Vent lines must be taken above the roof with same section and permanently rising. The line may be taken to the main ventilation as well as to the secondary ventilation. 6.2.6 Installation/electric installation Securat alarm device (optional) Installation/electric installation of the Securat alarm device is carried out according to BA Securat V2.0 subject no. -
Page 33: Commissioning And Operation
Commissioning and operation Commissioning and operation This chapter holds information on correct commissioning and current operation of the product. Safety during commissioning and operation During commissioning and during operation, the following hazards may occur: BEWARE The following safety indications must be read thoroughly prior to commissioning and operation. -
Page 34: Initial Commissioning
Commissioning and operation Initial commissioning This chapter holds information on prerequisites for commissioning of the separator plant and handover to the user. 7.2.1 Prerequisites, presence Prerequisites for the initial commissioning: All sanitary and electric installations (only Securat alarm device) were finished ■... -
Page 35: Aco Maintenance Contract (Recommendation)
In order to enquire for a maintenance contract, fill in the following form and fax it to: +49 36965 819-367. In the case of queries, our ACO service is at your disposal, telephone +49 36965 819-444. Request: Quotation for a maintenance contract for the separator plant Please send me a non-binding quotation for regular maintenance of the separator plant.. -
Page 36: Operation
Commissioning and operation Operation This chapter holds information on current operation of separator plant. CAUTION The separator plant may only be operated in accordance with its intended use ( chapter 2.1) The light liquid separator works automatically. Works required during operation are limited to: Check if max oil layer/sludge quantity was reached or float has closed the outlet ■... -
Page 37: Maintenance
Only such works as described in this manual may be carried out by the user. All further works require comprehensive expert knowledge as well as a big deal of experience in handling separator plants. This lies in the ACO service's responsibility. Electric hazards (only with Securat alarm device) Have works at electric equipment carried out by an electrician. -
Page 38: Maintenance Works By The Expert User
Maintenance Maintenance works by the expert user This subchapter holds information on works to be carried out by the user. 8.2.1 Monthly checks The following checks must be carried out once a month: Determination of the sludge trap volume. ■ Recommendation Use a plate fixed to rod end A control kit to check light liquid separator plants is available from ■... - Page 39 Maintenance Measuring light liquid thickness ■ Recommendation Apply water detection paste to rod end A control kit to check the light liquid separator plants is available ■ from us. Open maintenance opening ➔ Place rod vertically in separator plant besides coalescence insert through light liquid ➔...
-
Page 40: Works Upon Requirement
Maintenance 8.2.2 Works upon requirement Disposal of sediments upon reaching 50 % of the sludge volume ■ Recommendation Disposal by expert disposal contractor On the disposal date it must be ensured that no wastewater may enter the plant during disposal. Often, breakdowns or work-free days are used. -
Page 41: Maintenance Plan For Expert
Maintenance Cleaning the coalescence insert (only Coalisator) ■ Take off coalescence insert and clean ■ Do not remove coalescence mat from supporting cage … Hose down coalescence insert (water jet with line pressure min. 4 bar or HP … appliance with max. 90 bar - without temperature increase) Add cleaner only if absolutely necessary (use separator-friendly cleaning agent!) and HP appliance setting max. -
Page 43: Fault Clearance
Only such works as described in this manual may be carried out by the user. All further works require comprehensive expert knowledge as well as a big deal of experience in handling separator plants. This lies in the ACO service's responsibility. Electric hazards (only with Securat alarm device) Have works at electric equipment carried out by an electrician. -
Page 44: Fault Finding
Disposal of the reached, float has closed separated light liquid the outlet Repair, fault clearance and spare parts For repair works, fault clearance and spare parts ordering, please contact the ACO service, indicating data of original type plate, chapter 4.1.5... - Page 45 Decommissioning and disposal Decommissioning and disposal This chapter holds information on correct decommissioning and disposal of separator plant. 10.1 Safety during decommissioning and disposal During decommissioning and disposal of light liquid separator, the following hazards may occur in principle: WARNING The following safety indications must be read thoroughly prior to decommissioning and disposal.
- Page 46 Decommissioning and disposal 10.2 Decommissioning of the separator plant CAUTION During decommissioning it must be guaranteed that wastewater may no longer enter. Sequence of decommissioning: 1. Pull Euro plug of alarm device (if available) out of power socket and make sure it cannot be reinserted.
- Page 48 Operating log Operating log of company: (Company stamp) The operating log must be kept by: from: Name of responsible person from: Name of responsible person from: Name of responsible person from: Name of responsible person from: Name of responsible person from: Name of responsible person Important information on the operating log...
- Page 49 Operating log Important addresses Cleaning company / disposal contractor After-sales service of separator plant Company: Company: Street: Street: Code/town: Code/town: Contact Contact partner: partner: Telephone: Telephone: Telefax: Telefax: Responsible lower water authority Responsible water authority Community: Authority: Street: Street: Code/town: Code/town: Contact Contact...
- Page 50 Operating log Plant installed Data Sludge trap Petrol separator Coalescence separator (refer to type plate) Type Test Sign or Official Approval Connection DN Sludge trap volume Max. admissible thickness of sludge layer (H Separator volume Oil storage capacity max. (V Max.
- Page 51 Operating log Measures during installation Please observe installation manual Excess height - required: - available: Tightness test (if demanded for) carried out: (also refer to installation manual) Date: Installation contractor: Signature: Measures for commissioning 1) Fill all basins of separator plant with fresh water: Date: Carried out by: Signature:...
- Page 52 Operating log Measures during operation The correct intended use in accordance with DIN 1999 must be adhered to (among others no discharge of prohibited substances, stable emulsions and solvents). Check The proper functioning of the separator plant has to be checked at least monthly by properly qualified personnel, trained by the operator, or by an authorised third party, by carrying out following measures: Measuring sludge level height.
- Page 53 Operating log Sludge trap + coalescence separator (without partition wall or internal container) Test record for 1 year Light liquid Separator Max. over- fill in front of ∆h the coales- Imaginary cence ele- partition line ment Sludge trap Max. permissible Max.
- Page 54 Operating log Cleaning agents Field of application: Location: Date Product name Manufacturer Dosage as Stock Manufac- Signature Safety data per manu- sheet turer decla- facturer’s ration yes/no instruct. yes/no EC Safety Data Sheet Declaration of manufacturer in accordance with appendix 49 Section 2.1.1 („Cleaner does not contain any organically connected halogen compound“) Caution! Record is to be kept for 5 years!
- Page 55 Operating log Auxiliary media High-pressure appliances HP appliance 1 HP appliance 2 HP appliance 3 HP appliance 4 HP appliance 5 Manufacturer Throughflow (l/min) Set pressure (bar) Set temperature (°C) Used cleaning agents Caution! Record is to be kept for 5 years!
- Page 56 Operating log Water consumption data Recommendation: Detect water consumption data weekly Date Meter reading Consumption Number of working Average consump- Signature days tion (m∆) (m∆) (m∆/ day) Caution! Record is to be kept for 5 years!
- Page 57 Operating log Proof of waste water check Limit values (e.g. as per local directive): Temperature °C: (DIN 38404 - T.4) pH-value: (DIN 38404 - T.5) mg/l Total hydrocarbons: (DIN EN ISO 9377 - 2) Measuring values: Date Temperature °C pH-value Hydrocarbons Particularities: Signature...
- Page 60 ACO Separators ACO Passavant GmbH Im Gewerbepark 11c D 36457 Stadtlengsfeld Tel.: + 49 36965 819-0 Fax: + 49 36965 819-361 www.aco-haustechnik.de ACO. The future in drainage technology.
Need help?
Do you have a question about the Coalisator-R and is the answer not in the manual?
Questions and answers