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Summary of Contents for Donaldson Torit DCE 2000 Series
- Page 1 Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers (from January 2008) Publication 2699P (GB) • 0911 1A 3119 8064 (15) Donaldson reserve the right to alter design without notice. 'Master' Language EPA Export 30-10-2020:11:37:37...
- Page 2 Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers Important pLEaSE rEaD tHIS manUaL CarEFULLY BEForE InStaLLatIon tHIS manUaL SHoULD BE rEaD In ConJUnCtIon WItH tHE rESpECtIVE proDUCt manUaL SUppLIED WItH tHE DUSt CoLLECtor For IpC ControLLErS WItH motor StartEr optIon, rEFEr aLSo to SUppLEmEntarY manUaL on StartInG EQUIpmEnt anD CIrCUIt DraWInGS ExpLanatIon oF SYmBoLS USED...
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Page 3: Table Of Contents
Dalamatic Insertable ..................4 Dalamatic Cased ....................4 Modular Baghouse (MBt) ................4 sintamatic Insertable ..................4 unicell unit .......................5 DCe 2000 series ....................5 DCe HV500 series ...................5 siloair .......................5 spotair ......................5 PowerCore CPV and CPC ................5 DF4 and DF6, DFO, tDs, tDP , DFP ..............5 Overload protection ..................6... -
Page 4: Installation
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers InStaLLatIon It is a requirement of the supply of Machinery (safety) regulations 1992 to provide adequate isolation and emergency stop facilities. Due to the varied nature of site installations this cannot be provided by Donaldson but instead is the responsibility of the customer. -
Page 5: Unicell Unit
Connect the tubing in accordance with the installation instructions in the dust collector product manual, Publication 2711. DCE 2000 Series: The controller is supplied fully fitted to the controls section of the collector. DCE HV500 Series: The controller is supplied fully fitted below the compressed air manifold of the collector. -
Page 6: Overload Protection
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers InStaLLatIon refer to fig. 17 in 'specification' section for typical wiring arrangements. all terminal blocks are removable for ease of connection. For installation in hazardous areas, all work must be carried out with the electrical supply isolated or only when the potentially explosive atmosphere is not present. -
Page 7: Ipc (Dr) Controller Connections And Set-Up
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers InStaLLatIon IpC (DR) Controller connections and set-up Remove the lid of the controller by unscrewing the six retaining screws. Remove retainer and lift up the hinged top PCB assembly. Connect the incoming supply to the terminal block (see fig. - Page 8 Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers InStaLLatIon To set up the IPC (DR) Controller use the select button to scroll through the set-up options available (a flashing LED will indicate the parameter being set). Use the + and - buttons to adjust the settings (see fig.
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Page 9: Interrupt Option
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers InStaLLatIon Interrupt option For a description of this option, refer to 'Operation' section. In order to utilise this function, a volt free contact should be connected across terminals 7 and 8 on the base PCB (see fig. -
Page 10: Alarm Relay - Ipc (Dr) Controller Only
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers InStaLLatIon for a complete number of cycles stored in memory. When the pressure drop rises above 10 daPa (either during or after the off-line cleaning period) the controller will return to its normal operating mode. - Page 11 All models Not applicable 100 ms 12 sec. unicell unit All models 100 ms 12 sec. DCe 2000 series Models: F2012 and F2018 60 ms 18 sec. Models: F2024, F2030, F2036 and F2045 60 ms 12 sec. Models: S2021, S2026, S2031,...
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Page 12: Operation
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers opEratIon The controller is fully automatic and ensures that the diaphragm valves of the dust collector it serves are operated in sequence, at regular intervals, to facilitate the efficient cleaning of the filter elements. -
Page 13: In Use Relay - Ipc (Dr) Controller Only
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers opEratIon section). When the alarm is active due to high filter pressure drop the large red alarm light and the ' ' LED, on the front panel, will illuminate. this relay is energised in the non alarm state. In use relay –... -
Page 14: Minimum Pressure Alarm - Ipc (Dr) Controller Only
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers opEratIon minimum pressure alarm – IpC (DR) Controller only (optional) The alarm relay provides a volt-free contact to indicate an alarm condition. The alarm condition is a low filter pressure drop or power supply failure. The pressure drop level at which the alarm is triggered is entered by the buttons on the top PCB (refer to 'Installation' section). - Page 15 Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers opEratIon plastic solenoid valve enclosures To next controller (if applicable) Connection to Connection for collectors solenoid valve larger than 4-banks enclosure IPC (DR) Controller solenoid valve solenoid valve IPC Controller solenoid valve enclosure enclosure...
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Page 16: Multi-Bank Collectors - Ipc Controller Serial-Linked System
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers opEratIon multi-bank collectors – IpC serial-linked system (standard supply for DFO 4-104 to DFO 4-128 collectors) The IPC serial-linked control system allows the IPC (DR) Controller to operate up to 96 valves in modules of 8, 10 or 12. - Page 17 Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers opEratIon Slave module Valve 1 Valve 2 1 (closest to master controller) Valve 1 Valve 2 Slave module 2 Valve 1 Valve 2 Slave module 3 Valve n Valve 1 Valve 2 Slave module 4 time...
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Page 18: Maintenance
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers maIntEnanCE always isolate power before opening the controller. For controllers installed in potentially hazardous areas, suitable precautions should be taken to ensure no ignition sources are introduced or that the atmosphere is not hazardous during any maintenance operations or when making adjustments to operating parameters when the controller is energised. -
Page 19: Ipc (Dr) Controller Upgrade
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers maIntEnanCE taBLE 4 – SWItCH SEttInG For SLaVE moDULE pCBS maximum number Switch position of valves per module In a serial-linked system which has a combination of slave modules containing different numbers of valves, the switches for all slave modules should be set to the position corresponding to the module with the most valves connected. -
Page 20: Fault Location
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers maIntEnanCE To perform the upgrade the following procedure should be used (refer also to fig. 16): Isolate supply to controller. 1 Fit the two rear pillar and hinge assemblies into the corner bosses at the rear of the enclosure base. - Page 21 Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers taBLE 5 – FaULt LoCatIon Symptom possible cause action IpC and IpC (DR) Controllers green power-on LeD not Electrical supply fault. Check supply circuit for proper voltage. illuminated. Check fuses, circuit breakers etc. Replace as required.
- Page 22 Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers taBLE 5 (ContInUED) – FaULt LoCatIon Symptom possible cause action IpC (DR) Controller only no LeDs illuminate. Top PCB not connected Check ribbon cable connections between properly. top and base PCB. DR scale LeDs flash.
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Page 23: Specifications
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers SpECIFICatIonS The controller complies with the electromagnetic emissions/immunity requirements of the European Directive 89/336/EEC, together with all current world standards (e.g. BS standard for Electrical/Electronic equipment EN 60204-1). The IPC controller consists of an IP66 weatherproof ABS enclosure and can be connected to either AC or DC input voltages. - Page 24 Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers EPA Export 30-10-2020:11:37:38...
- Page 25 Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers EPA Export 30-10-2020:11:37:38...
- Page 26 Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers Incoming power supply PE N L1 230V aC 220-240V aC supply 110V aC 24V DC + (earth connection to solenoids 24V DC - for category 2D/3D controllers) use terminals appropriate use 4a fuse for Incorrect connection to supply type...
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Page 27: Spare Parts
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers EPA Export 30-10-2020:11:37:38... -
Page 28: Appendix A Switch Positions For Ipc Controllers
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers appEnDIx a SWItCH poSItIonS For IpC ControLLErS number of off-line Switch position Interval pulse duration cleaning cycles (IPC (DR) with heater) 8 sec. 60 ms 8 sec. 100 ms 12 sec. 60 ms 12 sec. -
Page 29: Declaration Of Conformity
Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers EPA Export 30-10-2020:11:37:38... - Page 30 Installation, Operation and Maintenance Manual IPC and IPC (DR) Controllers ContaCt DEtaILS research Park Building no. 1303 Via Cesare Pavese, 5/7 Interleuvenlaan 1 I-20090 Opera (Milano) B-3001 Leuven (Heverlee) Italy Belgium tel +39 025 300 521 tel +32 (0)16 383 970 Fax +39 025 760 5862 Fax +32 (0)16 383 938 email: IaF-it@donaldson.com...
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