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ZIRKON
D060 D – D140 D
Dry-running rotary vane compressors
Translation of the original instructions
briwatec GmbH
Schönauer Str. 62
79669 Zell i. W.
Germany
Telephone no.
+49 (0) 7625 918 868-0
Fax no.
+49 (0) 7625 918 868-33
Email
info@briwatec.de
Website
www.briwatec.de
Managing directors:
District Court:
VAT number.:
Value added tax identification-no.:
Markus Britsche, Michael Wagner
Freiburg i. Br. HRB 700368
11088/10922
DE 814 742 383
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Table of Contents
Summary of Contents for briwatec ZIRKON D060 D
- Page 1 ZIRKON D060 D – D140 D Dry-running rotary vane compressors Translation of the original instructions briwatec GmbH Schönauer Str. 62 79669 Zell i. W. Germany Telephone no. +49 (0) 7625 918 868-0 Fax no. +49 (0) 7625 918 868-33 Email info@briwatec.de...
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Page 2: Table Of Contents
Commissioning ....................14 Setup ....................14 Installation ..................14 Commissioning ................. 16 Operation ...................... 17 Maintenance ....................18 Air Filter ................... 18 Vanes ....................20 Troubleshooting ..................... 22 Index of Figures .................... 24 B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 3: Introduction
The company ‘briwatec GmbH‘ will not be held liable for damages due to: Non-observance of the operating directions ... -
Page 4: Spare Parts
NOTE! The use of non-original spare parts can alter the properties of the equipment and put its safety at risk! The company ‘briwatec GmbH‘ is absolved of any liability for damage that results there from. DISPOSAL! Worn-out components (indicated in the spare parts list) are waste products. -
Page 5: Ec-Declaration Of Conformity
Introduction EC-Declaration of Conformity Figure 1 EC-Declaration of conformity B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 6: Safety
Instructions and warning plates In the event of non-conforming operation, all liabilities and warranties on the part of the company briwatec GmbH are rescinded. Description of safety instructions Safety instructions refer to particular dangers. These are indicated in this guide book by way of symbols. -
Page 7: Personnel Requirements
The operator must have read and understood the operating instructions prior to start-up of the machinery. B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 8: Definitions Of Terms
All instructions in the operating manual should be strictly adhered to. Claims of any kind in respect of damage due to non-prescribed use are not permitted. The operator alone is liable for damage due to non-prescribed use. B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 9: Improper Operation
Operating components should not be displaced and safe access should be available. In addition, the operator is responsible for ensuring that the machinery is permanently in a faultless technical condition. B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 10: Technical Specifications
3 as having a tolerance of ±3 dB(A). Hearing protection ! To prevent hearing damage through lengthy presence in the vicinity of an operating machine, the use of hearing protection means is recommended. B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 11: Functional Description
In the case of an operation in which an unintentional stoppage of or inter- ruption in the compressor leads to a risk of injury to personnel or damage to equipment, appropriate safety measures to the equipment must be initiated! B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 12: Construction
For the machinery types of the ZIRKON series the following accessories are available if required: Pressure regulation valve Check valve Motor-protection switch Hose connection Additional suction filter B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 13: Transport Storage
At a relative humidity above 80% it is recommended that the site is enclosed in a sealed cover containing a drying agent. Storage for longer than one year should be avoided. B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 14: Commissioning
Fused security for the construction should be carried out via the main junction box. TAKE CARE! Accident avoidance directions should be observed: For all activities involving the assembly and start-up procedures, the accident avoidance regulations “Compressors“ VBG 16 must be observed! B115 06/16 Rev.2 ZIRKON D060 D – D140 D... - Page 15 We recommend the use of motor protection switches where switching off is dependent upon a possible excess current which becomes time-delayed. Short-term excess current can occur during a cold start of the compressor! B115 06/16 Rev.2 ZIRKON D060 D – D140 D...
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Page 16: Commissioning
This will avoid reverse flow after shut-down. A pressure-regulation valve is optional. The regulation of the pressure is carried out by turning the regulation knob; take note of the indicated turning direction. B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 17: Operation
(trial run) should be organized. See chapter 7 “Start-up“ page 14. The machine should be checked prior to start-up in respect of observance of the service measures! See chapter 9 “Service“, page 18. B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 18: Maintenance
Unscrew the filter box cover figure 6, position 3 The filter cartridge is withdrawn, figure 6, position 1 The filter cartridge is cleaned and/or exchanged The re-assembly is carried out in the reverse manner. B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 19: Figure 6 Filter Housing, Cartridge
Maintenance Figure 6 Filter housing, cartridge Filter cartridge Filter box gasket Filter box cover Abb. 7 Open housing, vanes Vane Housing boring Housing cover Vane/housing lid B115 06/16 Rev.2 ZIRKON D060 D – D140 D... -
Page 20: Vanes
Vanes Vane control: The machines of the series ZIRKON D060 D to D140 D have 4 carbon vanes that wear out during operation by rubbing. In order to achieve faultless operation, the vanes must be checked for wear at regular intervals. - Page 21 The housing lid and cover is then re-screwed in. CAUTION! BBefore start-up the free movement of the vanes must be checked by turning the ventilator. For this, the suction screen or protection cap should be unscrewed. B115 06/16 Rev.2 ZIRKON D060 D – D140 D...
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Page 22: Troubleshooting
The cooling air flow is hindered The cooling air inlet and cooling air outlet must be at least 10 cm distant from the nearest wall (exhaust cooling air must not be re- sucked in) B115 06/16 Rev.2 ZIRKON D060 D – D140 D... - Page 23 The compressor housing is worn out (marks) Obtain repairs from the manufacturer or contract workshop The pressure regulation valve “flutters“ (if present) Replace the valve. The vanes are damaged Replace the vanes. B115 06/16 Rev.2 ZIRKON D060 D – D140 D...
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Page 24: Index Of Figures
Figure 3 ZIRKON technical data...............10 Figure 4 ZIRKON main components............12 Figure 5 Connection for three phase alternating current......16 Figure 6 Filter housing, cartridge.............19 Figure 7 Open housing, vanes..............19 Figure 8 Vane height A................20 B115 06/16 Rev.2 ZIRKON D060 D – D140 D...