TESVOLT TS HV70 Outdoor Installation And Operating Manual
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TESVOLT TS HV70 Outdoor Installation And Operating Manual

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Installation and Operating Manual
LITHIUM STORAGE SYSTEM
TS HV OUTDOOR

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Summary of Contents for TESVOLT TS HV70 Outdoor

  • Page 1 Installation and Operating Manual LITHIUM STORAGE SYSTEM TS HV OUTDOOR...

  • Page 2: Table Of Contents

    System structure ..............33 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 3 Fault and warning messages on the TESVOLT TS HV 70 Outdoor . . . . . . . . . . . . . . .

  • Page 4: Important Information About This Manual

    1 IMPORTANT INFORMATION ABOUT THIS MANUAL 1.1 SCOPE This document is for use with the TESVOLT TS HV 70 Outdoor high-voltage storage system in conjunc- tion with the SMA Sunny Tripower Storage 60 battery inverter (SMA STPS 60). Read this manual thoroughly to ensure error-free installation, initial commissioning and maintenance of the TESVOLT TS HV 70 Outdoor.

  • Page 5: General Safety Information

    “2 Safety” on page 7 et seq. All the safety instructions must be followed under all circumstances. Everyone who works on the TESVOLT TS HV 70 Outdoor must follow the specifications in this manual. This manual cannot describe every conceivable situation, and for this reason the applicable standards and corresponding occupational health and safety regulations always take priority.

  • Page 6: Limitation Of Liability

    It may be operated outdoors or indoors. Depending on the variant and design, the TESVOLT TS HV 70 Outdoor works within an ambient temperature range of -33°C to 55°C and at a maxi- mum humidity of 85%. The battery cabinet may not be exposed to corrosive environments.

  • Page 7: Prerequisites For Installers

    Successful participation in TESVOLT HV 70 Outdoor certification training (information about the • training courses can be found at www.tesvolt.com. For further information, please send an email to academy@tesvolt.com). 2 SAFETY DANGER! Lethal electric shock from damaged components or short circuits Bridging the battery poles causes a short circuit that results in a flow of electrical current.
  • Page 8 Do not use any other battery inverters apart from the SMA STPS 60. Commission battery storage systems within six months of delivery at the latest. • © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 9: Preparation

    CAUTION! Risk of injury due to tilting battery cabinet Do not tilt the cabinet. The cabinet weighs approx. 400 kg and may topple over if tilted excessively, causing injuries or material damage. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 10: Transport At The End Customer's Site

    We recommend that at least three people install the system using a crane or other suitable lifting device. No more than five battery modules may be stored on top of each other. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 11: Installation Site

    (protruding length: min. 30 mm; max. 70 mm) Position/size of the floor outlet Position/size of the floor outlet All measurements in cm. All measurements in cm. Both diagrams: view from above © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 12: Technical Data

    4.1 BATTERY CABINET SMA SUNNY TRIPOWER STORAGE 60 (SMA STPS 60) The battery storage system TESVOLT TS HV 70 Outdoor has been optimised for use with the SMA STPS 60 three-phase battery inverter. The overall system is perfectly coordinated to the needs of trade and industry.

  • Page 13: Battery Storage System Ts Hv 70 Outdoor

    BatBreaker – ● Switch LAN 1 – – ● Switch LAN 2 – – ● 24 V voltage supply – – * only in master/slave systems © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 14: Battery Cabinet And Accessories

    Switches, SMA Inverter Manager, SMA Data Installed concrete base Safety key to battery cabinet Manager M (delivered un-installed) (top), key for cover (bottom) © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 15: Cabinet Scope Of Delivery

    Inverter cover key (master designs only) Only for systems with an interconnection of 4 masters; the fourth master has a 24 V voltage supply and an additional switch © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 16: Setting Up The Components

    35/125 A TS HV 70 Outdoor Installa- TESVOLT USB-Stick Type plate Power measurement tion and Operating Manual Janitza UMG 604E-Pro BatBreaker Battery inverter SMA Tripower Storage 60 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 17: Ts Hv 70 Outdoor Scope Of Delivery

    Battery inverter SMA STPS 60 nominal charging power 60 kVA, nominal discharging power 75 kVA, only for master designs, included in scope of delivery © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 18: Connections And Structure Of The Apu Hv1000-S

    RACK BALANCING IN Rack balancing (Input) RACK BALANCING OUT Rack balancing (Output) BAT-COM OUT Communication connection to battery module (output) BAT-COM IN Communication connection to battery module (input) © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 19: Connector Panel

    X3 (-) BatBreaker input terminal to SMA STPS 60 (black) X4 (+) APU output terminal to BatBreaker (white) X4 (-) APU output terminal to BatBreaker (blue) © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 20 X3 (-) BatBreaker input terminal to SMA STPS 60 (black) AC connecting terminal PE X4 (+) APU output terminal to BatBreaker (white) X4 (-) APU output terminal to BatBreaker (blue) © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 21 AC connecting terminal PE X4 terminals X4: max. 95 mm X4 (+) APU output terminal to BatBreaker (white) X4 (-) APU output terminal to BatBreaker (blue) © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 22: Wiring The Battery Modules

    22 battery storage system ts hV 70 outdoor 5.9 WIRING THE BATTERY MODULES Wiring 14 battery modules DC module connector Rack balancing BAT-COM Order in the battery string © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 23 70 outdoor 23 Wiring 16 battery modules DC module connector Rack balancing BAT-COM Order in the battery string © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 24: Installation

    The necessary prerequisites such as qualifications and certificates for operating a crane including instruction in its operation. The relevant standards and regulations for working with suspended loads. • © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 25 Install the M12 x 20 safety screws and the prepared washers and seals to the threaded mounts of the ring screws using the special socket spanner attachment M. 1 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 26: Connecting The External Cabling

    Lay the AC cable on the through clamps in accordance with the instructions in section “5.8 Connector panel” on page 19 et seq. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 27 Fit the front and rear covers using the previously removed screws. Take care when installing to ensure that the lugs on the base are in the slots provided on the underside of the base cover. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 28: Installing The Components

    Start at the level of the top battery module in the left half of the battery cabinet (the position at a level with the APU HV1000-S remains unoccupied). Fasten the other battery modules as described in step © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 29 APU HV1000-S and the first battery module and the connecting cable Then connect the remaining battery modules in this half of the battery cabinet using the DC connecting cables © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 30 . Continue in this manner, connecting all the battery modules in the left half of the battery cabinet. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 31 . The last battery module’s BAT-COM “OUT” connection remains open. Complete the commissioning protocol. You will find a template for this on the TESVOLT USB-Stick Also note down the serial numbers/factory number of the battery inverter and peripheral devices such as the SMA Data Manager M.

  • Page 32: E-Stop Contact

    If you are not using the e-stop function, the bridged plug must be fitted to the e-stop connection the storage system will otherwise remain inactive! E-stop connection on the APU HV1000-S with Wago plug with bridge between contacts 1 and 2. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 33: Connection To The Battery Inverter

    4 x TS HV 70 Outdoor per SMA STPS 60 ennexOS Diesel Portal Fuel Save Controller (FSC) Inverter Consumer Grid Energy transfer Communication Wind Inverter Power Measurement (Janitza UMG 604/605) © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 34 Surge Protection Device SPD DC connection terminals Connection of the battery storage system: The tightening torque is 20 Nm. Two ethernet interfaces Communication interface to the SMA Inverter Manager © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 35 Use a torque wrench with a tightening torque of 20 Nm. Tighten the pre-installed earth cable to the relevant terminal on the battery inverter. Connect the ethernet cable to the relevant jack on the battery inverter. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 36: Commissioning

    , as damage to the APU HV1000-S can occur in the event of deviations. Now insert the back-up fuse for the battery storage system in the outdoor distribution enclosure. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 37 Tap beside the display again to access the next menu item. You will now be shown the assigned IP address, which must start with 192.168.4. …. The IP address is required to commission the battery inverter. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 38: Commissioning Ts Hv 70 Outdoor Systems Using The Master/Slave Principle

    Incorrect configuration can cause damage to the battery. The parameter settings influence the SMA STPS 60’s charging behaviour. For this reason, it is important to make the correct settings during commissioning. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 39 1. F3 – > 2. F4 – > if necessary 3. F5 – > 4. F7. Information on assigning the circuit breakers can be found in section “5.8 Connector panel” on page 19 et. seq. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 40 Tap beside the display again to access the next menu item. You will now be shown the assigned IP address, which must start with 192.168.4. …. The IP address is required to commission the SMA STPS 60. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 41 The display remains active for approximately two minutes and is then deactivated. It can be reacti- vated by tapping twice. Close the connector panel on the SMA STPS 60. Then refit the cover and lock using the key © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 42: Decommissioning

    NOTE: The SMA LCS Tool is an SMA product. For this reason, TESVOLT cannot guarantee the accuracy of information provided about this and other products belonging to SMA. Binding information can only be found in SMA’s valid product documentation for the relevant product.
  • Page 43 In the connector panel, remove the 35 A NH00 fuses (see “5.8 Connector panel” on page 19 et. seq.) for the consumer line from the right fuse holder. Then close the fuse holder. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 44: Expanding The Storage System

    Lastly, check that the wiring is correct in accordance with section “5.9 Wiring the battery modules” on page 22 et. seq. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 45 Adjusting the battery voltage using the SMA LCS Tool NOTE: The SMA LCS Tool is an SMA product. For this reason, TESVOLT cannot guarantee the accuracy of information provided about this and other products belonging to SMA. Binding information can only be found in SMA’s valid product documentation for the relevant product.

  • Page 46: Expanding Capacity Using Additional Ts Hv 70 Outdoor Units

    APU configuration slave 1 TERM: TERM: ADDRESS: ADDRESS: CAN OUT > CAN IN Slave 1 CAN IN > CAN OUT Master > SWITCH LAN 2 > optional LAN 1 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 47 > CAN OUT Slave 2 CAN OUT CAN OUT > SWITCH LAN 2 > CAN IN Slave 2 > CAN IN Slave 3 > optional LAN 1 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...
  • Page 48 SMA STPS 60 (Master 2) Router APU HV1000-S (Master 2) Service PC SMA STPS 60 (Master 3) APU HV1000-S (Master 3) LAN 2 Switch (Master 4) /service PC © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 49: Expanding The Power Using Sma Stps 60

    The charging and discharging power can be increased by increasing the number of SMA STPS 60 units. Up to 20 SMA STPS 60 units can be operated on one SMA Inverter Manager. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 50: Tesvolt Battery Monitoring Software - Batmon

    50 tesVolt battery monItorIng software – batmon 11 TESVOLT BATTERY MONITORING SOFTWARE – BATMON 11.1 VIEWS AND FUNCTIONS TESVOLT BatMon is a piece of software that can be used to analyse and visualise batteries right down to the cell level. NOTE:...
  • Page 51 – batmon 51 Figure 11.2 “Battery” screen Figure 11.3 “Cells” screen © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 52: Menu Structure

    Depending on the seriousness of the fault, disconnection between the APU HV1000-S and STPS or switching off of the storage system may occur. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 53: Firmware Update

    53 12 FIRMWARE UPDATE If required, the firmware update is installed via BatMon in coordination with TESVOLT Service. To do this, you have to enter the password in the Expert Level on the “System” page in BatMon. This can only be done in coordination with TESVOLT Service.
  • Page 54 54 tesVolt battery monItorIng software – batmon Next, the update window opens. The update may take up to one minute. Afterwards, BatMon must be restarted. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 55: Fault And Warning Messages On The Tesvolt Ts Hv 70 Outdoor 55

    BMC internal controller NOTE: For further assistance or in the event of persistent faults, please email service@tesvolt.com or contact the TESVOLT Service Line +49 (0) 3491 8797 - 200. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 56: Maintenance

    APU HV1000-S. This interrupts the power supply of the 24 V power supply installed in the APU HV1000-S and prevents dis- charge of the battery. © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 57: Disposal

    16 DISPOSAL TESVOLT battery modules installed in Germany are integrated into the free GRS take-back system. For disposal, please contact the TESVOLT Service Line +49 (0) 3491 87 97 - 200 or email service@tesvolt.com. Further information can be found at http://www.en.grs-batterien.de/index/.

  • Page 58: Appendix

    X3 X4 X1.1 X2.1 X2.2 X2.3 X3 X4 X1.2 X2.1 X2.2 X2.3 X3 X4 X1.3 X2.1 X2.2 X2.3 X3 X4 X1.4 X2.1 X2.2 X2.3 © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

  • Page 59: Legal Notice

    Legal notice on the use of the contents The information contained in this document is the property of TESVOLT GmbH. It may not be published in whole or in part without written permission from TESVOLT GmbH. www.tesvolt.com © TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021...

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