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Rugby SR-Series Installation And Operation Manual

Hoist
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Rugby Manufacturing SR-Series Hoist Manual
INSTALLATION AND OPERATOR'S
Read this manual thoroughly prior to installation and operation. This manual outlines the
installation and operation of an SR-series hoist & sub-frame manufactured by Rugby
Manufacturing Co. This manual should be kept readily accessible for any potential operator at
all times. Should you have any questions or concerns, please contact your dealer or a Rugby
Manufacturing customer service representative before use.
Toll Free: 1-800-869-9162 • Office: 1-701-776-5722 • Fax: 1-701-776-6235
Serial Number:
In Service Date:
1841488E
MANUAL
IMPORTANT!!
Visit www.rugbymfg.com for further information.
Rugby Manufacturing
24-APR-21

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Summary of Contents for Rugby SR-Series

  • Page 1 SR-series hoist & sub-frame manufactured by Rugby Manufacturing Co. This manual should be kept readily accessible for any potential operator at all times. Should you have any questions or concerns, please contact your dealer or a Rugby Manufacturing customer service representative before use.

  • Page 2: Table Of Contents

    Rugby Manufacturing SR-Series Hoist Manual Table of Contents How to Use This Manual ................1 Labels .......................... 1 Reference Information ................2-4 Serial Number ......................2 Capacity Chart ......................3 Torque Values Chart ....................4 General Safety ..................4-5 Hydraulic System ...................... 4-5 Installation ..................

  • Page 3: How To Use This Manual

    How to Use This Manual This manual provides guidelines and instructions for correctly operating and maintaining your Rugby Manufacturing product. Any and all people that own and operate a Rugby Manufacturing dump trailer are recommended to read and fully understand each section in this manual.

  • Page 4: Reference Information

    Rugby Manufacturing SR-Series Hoist Manual Reference Information Serial Number This information is required for any warranty or service inquiries, and should be recorded on the front page of this manual for easy reference. SR-4016 SR-4016B SR-4020 SR-5020 Figure 1: Serial Number Locations The serial number is a decal located on the spacer plate of the hoist.

  • Page 5: Capacity Chart

    NOTE: Approximately 10% additional capacity can be attained on an SR-4016 or SR- 4016B application if sub-frame and hoist are installed at 45°. A sub-frame modification kit can be ordered from Rugby Mfg. if this installation is desired. Refer to the 45° Application Sub-frame Modification section of this manual for additional information and instructions.

  • Page 6: Torque Values Chart

    Several different types of pump and hydraulic components are available to power the SR-series hoists. Refer to the pump and hydraulic component Installation and Operation Manual for more information.
  • Page 7 Rugby Manufacturing SR-Series Hoist Manual 4016/4016B/4020 5020 SR-SERIES HOISTS MAXIMUM HYDRAULIC FLOW RATE (GPM) MAXIMUM UP PRESSURE 3200 3200 (PSI) MAXIMUM DOWN PRESSURE 1000 1000 (PSI) Figure 7: Hydraulic Information Chart Bouncing or jerking of the hoist is to be avoided as it may result in component failure, injury or death.

  • Page 8: Installation

    Rugby Manufacturing SR-Series Hoist Manual Installation Body Prop Installation A body prop & required hardware is supplied with every SR-series hoist package. For instructions on how to raise and lower the body prop, refer to the Operation section of this manual.

  • Page 9: Hoist & Sub-Frame Assembly

    Rugby Manufacturing SR-Series Hoist Manual Hoist & Sub-frame Assembly A full breakdown of the hoist & sub-frame components can be found in the Diagrams section of this manual. Figure 9: Saddle Tube Location 4. Slide the saddle shaft into the lower tube of the hoist so that approximately 4 inches extend past the tube on each side.

  • Page 10: Hoist & Subframe Installation

    Rugby Manufacturing SR-Series Hoist Manual Hoist & Sub-frame Assembly cont. Figure 11: Sub-frame Extension Kit 4. Position the provided 3/8” spacers under each sub-frame rail as far forward as possible. Secure to rail by welding as shown. (Figure 11) NOTE: Optional 12” or 24” bolt-on sub-frame extensions can be installed to convert the 9’...
  • Page 11 Rugby Manufacturing SR-Series Hoist Manual Hoist & Sub-frame Installation 1. Position the assembled hoist & sub-frame onto the truck frame using the application chart shown in Figure 12. Figure 13: Mounting Angle Location 2. Locate the ideal mounting angle location along the chassis frame while keeping within the guidelines shown in (Figure 13).
  • Page 12 Rugby Manufacturing SR-Series Hoist Manual Hoist & Sub-frame Installation Figure 13: Sub-frame Mounting 3. Secure each mounting angle to the truck frame by drilling two 17/32” diameter holes and bolting the mounting angles to the truck frame using two 1/2” GR8 bolts and nuts (Figure 13).
  • Page 13 Rugby Manufacturing SR-Series Hoist Manual Hoist & Sub-frame Installation Figure 15: Lift Shaft Installation 7. Slide a lock collar onto each lifting shaft, and then slide the shafts into each end of the upper hoist tube (Figure 15). 8. Install a body guide plate onto each sub-frame rail using a set of bolt holes provided.
  • Page 14 Rugby Manufacturing SR-Series Hoist Manual Hoist & Sub-frame Installation Figure 16: Body to Sub-frame Installation 9. Position the rear hinge brackets against the bottom side of the long beams. Once in position, weld the rear hinge brackets to the body long beams as shown in Figure 16.
  • Page 15 Rugby Manufacturing SR-Series Hoist Manual Hoist & Sub-frame Installation cont. Figure 17: Grease Fitting Locations 12. Install and grease the fittings as shown in Figure 17. 1841488E Rugby Manufacturing Page 13...

  • Page 16: 45° Application Sub-Frame Modification

    Figure 18: 45° Sub-frame Modification 1. Contact Rugby MFG to order the required kit for this modification: 1867517 - EXTENSION, 45 DEGREE SF MOD PCBLK. 2. Locate the Ø 1/8” x 1-1/2” slot found on the left and right sub-frame channels.

  • Page 17: Decal Locations

    Decal Locations Figure 19: Body Prop Decal Location Two Body Prop Operation decals are supplied with each SR-series hoist. These decals must be positioned as shown in (Figure 19). The chosen decal location should be free of any viewing obstructions.

  • Page 18: Operation

    Rugby Manufacturing SR-Series Hoist Manual Operation Body Prop Operation Raise unloaded body to sufficient height and shut off all power. While positioning yourself as far as possible from underneath the truck, grasp prop from latched position. Rotate prop upwards to vertical position.
  • Page 19 Rugby Manufacturing SR-Series Hoist Manual ITEM PART # DESCRIPTION 2117068 FRAME, SR-4020 PCBLK HOIST 1315043 CYLINDER, 5.5 X 20 HR-550 2193587 SUBFRAME, 09" SR-4020 1839407 PROP, BODY PCBLK 1653917 PIN, 1/8" X 1" COTTER 1857937 PIN, 1/2" X 2.75" ZP CLEVIS...

This manual is also suitable for:

Sr-4016Sr-4016bSr-4020Sr-5020

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