Related Manuals for Motorvac CarbonClean Dual
Summary of Contents for Motorvac CarbonClean Dual
- Page 1 CarbonClean Dual ® Complete Fuel System Cleaning Center Part No. 500-0352 USER MANUAL 1324 Blundell Rd. Mississauga ON Tel. 905.615.8620 Fax. 905.615.9745 www.motorvac.com...
- Page 2 The MCS 352 Fuel System Machines are designed to work EXCLUSIVELY With CarbonClean ® Cleaning Detergents. Use of any other chemicals during this process may cause operational failure of the MCS 352 and voids the manufacturer’s warranty. See warranty card for details. info@motorvac.com www.motorvac.com...
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Page 3: Table Of Contents
Vehicle Connection Procedure (General) ………………………..………………………..…..Return System Cleaning Service ………………………..……………………......Returnless System Connection ………………………..……………………........ Diesel Service ………………………..……………………............... 12-14 First Time Operation ………………………..……………………..........Return System Cleaning Service ………………………..……………………......Filling and Mixture Setup ………………………..…………………….......... Service Procedure ………………………..……………………........... Accessories ………………………..……………………................15-16 Troubleshooting ………………………..……………………..............Parts ………………………..…………………………………..…............info@motorvac.com www.motorvac.com... -
Page 4: Getting To Know The Carbonclean Dual
Adapter Storage Rear Features Power Cable – Connect to vehicle’s battery to power the machine Gasoline/Petrol Side – Gasoline/Petrol tank and spin on filter Diesel Side – Diesel tank and spin on filter info@motorvac.com www.motorvac.com... -
Page 5: Control Panel Features And Functions
Service timer – The timer must be set before beginning a service, the timer can be set between 1-60 minutes. Typical service time 30 mins. Alarm – The alarm sounds when the unit is turned on and pressure is less than 5psi or the timer has expired. Circuit breaker. info@motorvac.com www.motorvac.com... -
Page 6: Safety Information
To avoid fuel spills, wrap a clean shop cloth around fittings when connecting or disconnecting any hoses or adapters. Remove Ignition Sources. Remove all ignition sources such as lit cigarettes, matches, etc., when working with fuels and detergents. info@motorvac.com www.motorvac.com... -
Page 7: Safety During Service
14. Turn ON/OFF switch to ON position and press and hold START switch. When all the gas is pumped out release the START switch and turn the ON/OFF switch to the OFF position. 15. Dispose of the fuel in an environmentally approved method. info@motorvac.com www.motorvac.com... -
Page 8: Fuel System Types
The regulator has a connection to the intake manifold to allow for a slight boost of pressure as the throttle is opened. It is never recommended to deadhead a pump on a vehicle with a return fuel system. info@motorvac.com www.motorvac.com... -
Page 9: Returnless Fuel System
PCM will modulate the speed of the pump and not see the pressure it expects. It is never recommended to dead head a pump in this type of system. info@motorvac.com www.motorvac.com... -
Page 10: Filling And Mixture Setup
7. Partially open Valve 2 to allow Gas (Petrol) into the Carbon Clean Dual tank. If the valve is opened too much vehicle fuel line pressure will drop and the engine will stall. 8. When desired amount of gas has entered the tank, close Valve 2. 9. Turn off vehicle. info@motorvac.com www.motorvac.com... -
Page 11: Reservoir Filling Connection
Gas (Petrol) Service Reservoir Filling Connection Return System Returnless System info@motorvac.com www.motorvac.com... -
Page 12: Vehicle Connection Procedure (General)
6. Press the service selector to the Gas (Petrol) side. 7. Remove the vehicle’s gas cap to relieve tank pressure. 8. Connect the Carbon Clean Dual to the vehicle using appropriate adapters. 9. Go to next service procedure step based on connection method info@motorvac.com www.motorvac.com... -
Page 13: Return System Cleaning Service
12. Disconnect the battery leads, hoses, and adaptors. Return the vehicle’s fuel system to its normal operating condition by re-connecting the vehicle’s fuel lines. 13. Re-install the vehicle’s gas cap. 14. Start the vehicle and verify that there are no leaks. info@motorvac.com www.motorvac.com... -
Page 14: Returnless System Connection
12. Disconnect the battery leads, hoses, and adaptors. Return the vehicle’s fuel system to its normal operating condition by re-connecting the vehicle’s fuel lines. 13. Re-install the vehicle’s gas cap. 14. Start the vehicle and verify that there are no leaks. info@motorvac.com www.motorvac.com... -
Page 15: Diesel Service
6. Press and hold the START switch for 3 minutes to circulate fluid through the machine. 7. Switch ON/OFF to OFF position to silence alarm. 8. Disconnect battery connections if unit is not to put into immediate use. info@motorvac.com www.motorvac.com... -
Page 16: Return System Cleaning Service
7. Partially open Valve 2 to allow Diesel to enter the Carbon Clean Dual diesel tank. If the valve is opened too much vehicle fuel line pressure will drop and the engine will stall. 8. When desired amount of gas has entered the tank, close Valve 2. 9. Turn off vehicle. info@motorvac.com www.motorvac.com... -
Page 17: Service Procedure
12. Disconnect the battery leads, hoses, and adaptors. Return the vehicle’s fuel system to its normal operating condition by re-connecting the vehicle’s fuel lines. 13. Re-install the vehicle’s gas cap. 14. Start the vehicle and verify that there are no leaks. info@motorvac.com www.motorvac.com... -
Page 18: Accessories
Accessories See Motorvac.com for full list of adapters I.C.S. (Intake Cleaning System) Kit Part Number - (200-8667, Red Bottle) One Kit Includes All Components Shown Below: Air Filter Housing 100-5009 Black Plastic Bottle Neck 100-5034 (includes Viton Valve Core, 100-5010) - Page 19 17. After the air intake has been cleaned it will be necessary to start the engine and continue with the cleaning process. Note: If you do not understand these instructions completely or have any questions contact MotorVac Technical support at 800-841-8810 BEFORE performing this procedure. I.C.S. Repair Kit available Separtely Part Number - (200-5046) One Kit Includes All Components Listed Below: •...
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Page 20: Troubleshooting
ICS (Intake System Cleaning) Kit -Complete 050-0016 Pressure switch ORDERING PARTS Parts for the unit may be ordered by calling MotorVac Customer Service at (800) 841-8810 or (905) 615-8620 Please have your model and serial numbers available. www.motorvac.com info@motorvac.com info@motorvac.com... - Page 21 www.motorvac.com...
- Page 22 ZIM15-01131 Rev1 1324 Blundell Rd. Mississauga ON Tel. 905.615.8620 Fax. 905.615.9745 www.motorvac.com...
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