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TECHNICAL
MANUAL
Manual Part Number 103376
1000
SERIES
HO-PAC

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Summary of Contents for Allied HO-PAC 1000 Series

  • Page 1 TECHNICAL MANUAL Manual Part Number 103376 1000 SERIES HO-PAC...
  • Page 2 1000 Series Ho-Pac Allied Ho-Pac Model 1000 Series Document Change Notice Date Page Change Jul 21, 2004 Original Issue Aug 12, 2004 34-41 Change valve mounting bolts Aug 27, 2004 34-41 Revise hose adapter Oct 06, 2005 Correct adapter plate P/N...
  • Page 3: Table Of Contents

    1000 Series Ho-Pac TABLE OF CONTENTS Section Page SECTION 1.0 INTRODUCTION 1.1 Safety Information 1.2 Warranty Information 1.3 Allied Product Policies SECTION 2.0 OVERVIEW SECTION 3.0 PRINCIPLES OF OPERATION 3.1 Ho-Pac 3.2 Hydraulic Installation Definition SECTION 4.0 TECHNICAL INFORMATION 4.1 Specifications 4.2 Dimension Diagrams...
  • Page 4 1000 Series Ho-Pac TABLE OF CONTENTS (continued) Section Page SECTION 9.0 OPERATION 9.1 Preparation for Operation 9.2 Operation SECTION 10.0 TROUBLESHOOTING SECTION 11.0 SERVICE AND MAINTENANCE 11.1 General Guidelines 11.2 Daily Maintenance 11.3 Preventive Maintenance 11.4 Conditional Maintenance 11.5 Lubrication 11.5.1 How to Drain Oil 11.5.2 How to Check and Add Oil (including oil capacity) 11.5.3 Oil Pressure Relief Valve...
  • Page 5: Section 1.0 Introduction

    1.2 Warranty Information operators, or service and transport personnel. Store this manual in a Warranty coverage of the Allied Ho-Pac is convenient location. contingent upon proper maintenance and operation of the Ho-Pac as detailed in this Pay careful attention to all instructions and manual.
  • Page 6 1000 Series Ho-Pac • Improper maintenance consistent with industry practices. Allied • Use of service parts not approved takes no responsibility for the results of action not recommended in this manual or supplied by Allied. and specifically the results of: These exclusions apply to damage to the •...
  • Page 7: Section 2.0 Overview

    • Flow control: The valve limits the The Allied 1000 series Ho-Pac is effective in compacting materials up to 4 foot lifts. oil flow to optimize Ho-Pac Compaction results are dependent on soil operation and longevity.
  • Page 8: Section 3.0 Principles Of Operation

    Ho-Pac repositioning to pressure setting. achieve a finished surface. • DYNAMIC RELIEF PRESSURE The Allied Ho-Pac can also be an effective sheet or pile driver. The Ho-Pac’s is the hydraulic oil pressure when vibration energy is transferred through the the relief valve starts to open and sheet or pile to the soil.
  • Page 9 Static Relief Pressure. If this is the relief valve and away from the case, contact your local Allied attachment. The attachment must dealer for assistance. never be subjected to pressures above the static relief pressure.
  • Page 10: Section 4.0 Technical Information

    1000 Series Ho-Pac SECTION 4.0 TECHNICAL INFORMATION 4.1 SPECIFICATIONS Table 4.1 Ho-Pac General Specifications Impulse Force Lbs (N) 8,000 (35,586) Cycles Per Minute 1/min 2000 Sound Power Level DBA (LWA) 105.6 Hydraulic Flow Motor Option 1 12 (45) gpm (lpm) Motor Option 2 18 (68) Motor Option 3...
  • Page 11: Dimension Diagrams

    1000 Series Ho-Pac 4.2 DIMENSION DIAGRAMS Figure 4.1: USF Ho-Pac Dimensions Figure 4.2: BSF Ho-Pac Dimensions...
  • Page 12 1000 Series Ho-Pac Figure 4.3: BR / SR Ho-Pac Dimensions...
  • Page 13 1000 Series Ho-Pac Figure 4.4: VMS V10 Ho-Pac Dimensions Figure 4.5: VMS V12 Ho-Pac Dimensions...
  • Page 14: Decal Identification

    1000 Series Ho-Pac 4.3 DECAL IDENTIFICATION The ID PLATE (Identification Plate) contains the following information: Manufacturer’s name and address, Product Name, CE compliance marking, Model Number, Serial Number, Year of Manufacture, and Mass. The LIFT POINT decal identifies the location of the recommended lifting points of the Ho- Pac.
  • Page 15 1000 Series Ho-Pac The ALLIED LOGO decal is the Allied brand identifier and is a registered trademark of Allied Construction Products, LLC. The PRESSURE I.D. tag is attached to the pressure hose for ease of identification between hoses. 1000 The MODEL NUMBER decal indicates the Ho-Pac model number.
  • Page 16: Decal, Lifting And Lubrication Diagrams

    1000 Series Ho-Pac 4.4 DECAL, LIFTING and LUBRICATION DIAGRAMS Figure 4.6: USF & BSF Ho-Pac Decal Locations Figure 4.7: BR / SR Ho-Pac Decal Locations...
  • Page 17 Part No. 103377 ITEM PART No. DESCRIPTION 676980 ID Plate 676982 Lift Point 676981 Stay Clear 676984 Read Instructions 676983 Hot Surface 676653 Allied Logo 102728 Oil Fill A102729 Oil Level 103378 Model 1000 818676 Pressure I.D. Tag (Located on Pressure Hose)
  • Page 18: Section 5.0 Mounting Information

    1000 Series Ho-Pac SECTION 5.0 MOUNTING INFORMATION These items may be included with Mounting Kit. 5.1 USF Mounting Allied USF mounting kits include all the Flange Spacer Mounting Sleeve Bushing Bushing components necessary for the mechanical installation of the USF style Ho-Pac. A All components are installed inside the HoPac frame.
  • Page 19: Vms V10 And V12 Mounting

    1000 Series Ho-Pac 5.4 VMS Mounting The combination of the VMS frame design and a VMS mounting kit provides unequaled versatility and ease in attaching the units to carriers, and in transferring a Ho-Pac from one carrier to another. The typical VMS mounting kit contains two collars, two plugs, and two pins as shown in the diagram below.
  • Page 20: Section 6.0 General Construction Safety

    1000 Series Ho-Pac SECTION 6.0 GENERAL CONSTRUCTION SAFETY 6.1 Owner’s Responsibilities U.S. Government Printing Office Superintendent of Documents The equipment owner shall: P.O. Box 371954 Pittsburgh, Pa. 15250 • Provide this technical manual to the Ask for Construction Industry OSHA Ho-Pac operators.
  • Page 21: Personnel Precautions

    1000 Series Ho-Pac WARNING instructions must be accordance with these instructions may followed to ensure safe handling and subject the Ho-Pac to conditions beyond operation. These instructions shall be its design capability. Read this manual followed at all times. Improper thoroughly before operating or operation or servicing can result in maintaining the Ho-Pac.
  • Page 22: Section 7.0 Carrier Application

    1000 Series Ho-Pac SECTION 7.0 CARRIER APPLICATION The Allied 1000 Ho-Pac is designed for solenoid-operated valve provides use and installation on backhoes and mini regulated, priority flow at a controlled to small excavators. The carrier must have pressure. adequate lift and hydraulic capacities to properly and safely operate the Ho-Pac.
  • Page 23: Section 8.0 Installation & Removal

    1000 Series Ho-Pac SECTION 8.0 INSTALLATION & REMOVAL 8.1 Installation !! WARNING !! Keep hands and fingers clear of pin !! WARNING !! mounting holes, carrier linkage and Always wear gloves and eye protection other pinch points while equipment is when connecting hydraulic connections, being positioned.
  • Page 24 1000 Series Ho-Pac !! WARNING !! Hoses, hydraulic motor and hydraulic 1. Position Ho-Pac safely on the ground. fittings may be hot after operation. 2. Remove hydraulic connections. !! WARNING !! Keep hands and fingers clear of pin 3. Be sure unit is stable prior to removing mounting hardware.
  • Page 25: Section 9.0 Operation

    1000 Series Ho-Pac SECTION 9.0 OPERATION 9.1 Preparation for Operation pressures above the values specified in Section 4.1. 1. Daily before operating, remove excess dirt and debris from Ho-Pac. Excessive dirt on the Ho-Pac can decrease performance. !! CAUTION !! Do not operate the Ho-Pac underwater.
  • Page 26 1000 Series Ho-Pac !! WARNING !! 5. As the material compacts, maintain a Keep personnel away from the Ho-Pac constant down force with the carrier. For while in operation. Never operate the larger areas, a repetitive, back and forth Ho-Pac with workers in close proximity sweeping motion is effective.
  • Page 27: Section 10.0 Troubleshooting

    5. Unit runs smoothly, but at reduced speed: a. Flow too low. Check carrier output. b. Flow too low. If motor or control valve was replaced, check that the motor and valve are properly matched. For conditions other than these, contact the Allied Technical Service Department.
  • Page 28: Section 11.0 Service And Maintenance

    Follow all safety practices and wear operating. appropriate protective equipment. 11.2 Daily Maintenance Use only genuine Allied replacement parts. • Remove excess dirt and debris Failure to use approved replacement parts may subject the operator to injury and the from Ho-Pac. Excessive dirt on the Ho-Pac to premature failure.
  • Page 29: Conditional Maintenance

    11.5 Lubrication the oil level opening. Oil capacity is approximately 2.2 quarts (2.1 l). Do not During operation, the Allied 1000 Ho-Pac overfill. bearings are continuously lubricated from Proper an oil bath within the eccentric housing.
  • Page 30: Bolts

    Do not attempt to replace bearings in the field. !! CAUTION !! Replace any damaged fasteners prior to Ho-Pac operation. Use only Allied !! CAUTION !! replacement parts. Use only Allied replacement parts. 1. Clean threaded fasteners and surfaces to 11.7.1 Bearing Removal...
  • Page 31: Bearing Installation

    11.9.1 Hydraulic Motor Service !! CAUTION !! Follow bolt torque specifications. Refer There are no user-serviceable parts in the to Section 11.6. hydraulic motor. Contact the Allied Technical Service Department for further information. 9. Install hydraulic hoses. 11.9.2 Motor Rotation 10.
  • Page 32: Motor Identification

    11.10.1 Control Valve Service Pressurizing the incorrect side of the hydraulic motor will cause internal There are no user serviceable parts in the hydraulic control valve. Contact the Allied motor damage. Verify installation before pressurizing the hydraulic Technical Service Department for further system.
  • Page 33: Section 12.0 Lifting & Transport

    1000 Series Ho-Pac SECTION 12.0 LIFTING & TRANSPORT ! WARNING ! Do not lift Ho-Pac by the mounting pins. 6. Adequately stabilize and secure Ho-Pac The Ho-Pac may shift and cause damage for transport. or personnel injury. If the Ho-Pac is transported while installed If the Ho-Pac is to be transported on the carrier: independently of the carrier;...
  • Page 34: Section 13.0 Storage

    1000 Series Ho-Pac SECTION 13.0 STORAGE Several simple precautions are necessary for storage of the Ho-Pac. 1. Protect hydraulic connections from damage and debris. Plug hoses if hydraulic quick disconnects are not used. 2. Secure hoses to unit to prevent accidental damage.
  • Page 35: Section 14.0 Parts Information

    1000 Series Ho-Pac SECTION 14.0 PARTS INFORMATION NOTE The following illustrations and parts lists are typical models of the 1000 Series Ho-Pac. Specific assemblies and mounting configurations may vary. Table 14.1 Motor & Valve Package 12, 18, or 21 gpm PART NO.
  • Page 36 1000 Series Ho-Pac Figure 14.1a: Dynamic Assembly & Suspension System (SN 1399 & below) (Configuration: 2 Bearing housing, motor adapter plate, bearing cover)
  • Page 37 1000 Series Ho-Pac Table 14.2a Dynamic Assembly & Suspension System Part No. A103358 (SN 1399 & below) (Configuration: 2 Bearing housing, motor adapter plate, bearing cover) ITEM PART NO. DESCRIPTION 103361 Eccentric Housing 103366 Eccentric 103363 Bearing Housing 708507 Bearing 103362 Gasket, Bearing Housing 719730...
  • Page 38 1000 Series Ho-Pac Figure 14.1b: Dynamic Assembly & Suspension System (SN 1400 & above) (Configuration: Motor bearing housing, bearing housing cover, bolt-on compaction plate)
  • Page 39 1000 Series Ho-Pac Table 14.2b Dynamic Assembly & Suspension System Part No. A103358 (SN 1400 & above) (Configuration: Motor bearing housing, bearing housing cover, bolt-on compaction plate) ITEM PART NO. DESCRIPTION 103361 Eccentric Housing 103366 Eccentric 571549 Bearing Housing Cover 708507 Bearing 103362...
  • Page 40 1000 Series Ho-Pac Figure 14.1c: Dynamic Assembly & Suspension System (SN 1400 & above) (Configuration: Motor bearing housing, bearing housing cover, welded compaction plate)
  • Page 41 1000 Series Ho-Pac Table 14.2c Dynamic Assembly & Suspension System Part No. A103358 (SN 1400 & above) (Configuration: Motor bearing housing, bearing housing cover, welded compaction plate) ITEM PART NO. DESCRIPTION 572573 Eccentric Housing w/ Compaction Plate 572584 Eccentric 571549 Bearing Housing Cover 708507 Bearing...
  • Page 42 1000 Series Ho-Pac Figure 14.2: USF Mounting Frame Ho-Pac...
  • Page 43 1000 Series Ho-Pac Table 14.3 USF Mounting Frame Ho-Pac Part No. 570080C ITEM PART NO. DESCRIPTION 102865 Hose Assembly 570311 USF Mounting Frame 656531 Elbow 817521 Elbow 658495 Hose Assembly - Pressure Line 103379 Hose Assembly - Return Line 670006 Q.D.
  • Page 44 1000 Series Ho-Pac Figure 14.3: BSF Mounting Frame Ho-Pac...
  • Page 45 1000 Series Ho-Pac Table 14.4 BSF Mounting Frame Ho-Pac Part No. 570100C ITEM PART NO. DESCRIPTION 102865 Hose Assembly 570087 BSF Mounting Frame 656531 Elbow 817521 Elbow 658495 Hose Assembly - Pressure Line 103379 Hose Assembly - Return Line 670006 Q.D.
  • Page 46 1000 Series Ho-Pac Figure 14.4: BR / SR Mounting Frame Ho-Pac...
  • Page 47 1000 Series Ho-Pac Table 14.5 BR /SR Mounting Frame Ho-Pac Part No. 103380C ITEM PART NO. DESCRIPTION 102865 Hose Assembly 570310 BR / SR Mounting Frame 656531 Elbow 817521 Elbow 658495 Hose Assembly - Pressure Line 103379 Hose Assembly - Return Line 670006 Q.D.
  • Page 48 1000 Series Ho-Pac Figure 14.5: VMS V10 & V12 Mounting Frame Ho-Pac...
  • Page 49 1000 Series Ho-Pac Table 14.6 VMS Mounting Frame Ho-Pac Part Nos. 570090C (V10) & 103370C (V12) ITEM PART NO. DESCRIPTION 102865 Hose Assembly 103359 VMS V10 Mounting Frame A103841 VMS V12 Mounting Frame 656531 Elbow 817521 Elbow 658495 Hose Assembly - Pressure Line 103379 Hose Assembly - Return Line 670006...

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