Sun Microsystems SBA 1200 GB Operating Manual
Sun Microsystems SBA 1200 GB Operating Manual

Sun Microsystems SBA 1200 GB Operating Manual

Sun brake analyser

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HIGH TECH SECURES YOUR FUTURE
SBA 1200 GB
SUN BRAKE ANALYSER
Operating Manual

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Summary of Contents for Sun Microsystems SBA 1200 GB

  • Page 1 HIGH TECH SECURES YOUR FUTURE SBA 1200 GB SUN BRAKE ANALYSER Operating Manual...
  • Page 2 Operating Manual SBA 1200 GB...
  • Page 3 Operating Manual SBA 1200 GB Operating Manual SBA 1200 GB SUN BRAKE ANALYSER Copyright December 2009 Snap-on Equipment GmbH All rights reserved Part number: 2000618380 Rev: 3...
  • Page 4 Operating Manual SBA 1200 GB...
  • Page 5 Operating Manual SBA 1200 GB DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITIES Whilst the authors have taken due care in the preparation of this manual, nothing contained herein: modifies or alters in any way the standard terms and conditions of the purchase,...
  • Page 6 Operating Manual SBA 1200 GB...
  • Page 7: Table Of Contents

    Table of Contents 1. Introduction ......................8 1.1 About this Manual ...................... 8 1.2 Short Description of the SBA 1200 GB ..............8 2. Operational Safety and Accident Prevention ............. 9 3. Display Cabinet ....................11 4. IR Remote Control (Option) ................13 5.
  • Page 8: Introduction

    Operating Manual may not always be up- dated. 1.2 Short Description of the SBA 1200 GB Brake Testers of the series SUN SBA 1200 GB allow easy and quick brake testing for motorcycles. The test stand is particularly designed for the quick diagnosis in workshops.
  • Page 9: Operational Safety And Accident Prevention

    Operating Manual SBA 1200 GB 2. Operational Safety and Accident Prevention Conscientiously follow the regulations in the Operating Manual in order to avoid injury to persons and damage to the equipment. Please mind that during the brake test no one is staying at close range to the turning rollers.
  • Page 10 Operating Manual SBA 1200 GB The Brake Tester may only be operated within the rated power and the maximum speed stated in the Technical Data Sheet. Shift period for the rated power is 20% meaning a two minutes´ operating time is followed by a rest period of 8 minutes.
  • Page 11: Display Cabinet

    Operating Manual SBA 1200 GB 3. Display Cabinet Actual measured brake force Information rear wheel Information front wheel Weight / PD Switch on indication Measuring direction Automatic mode Manuel mode Ready indication...
  • Page 12 Operating Manual SBA 1200 GB Meaning of the individual operating elements: Lamps: Indicates that the test stand is switched on and ready to use Measuring direction Indicates the measuring direction Automatic Indicates that the test stand is working in automatic...
  • Page 13: Ir Remote Control (Option)

    Operating Manual SBA 1200 GB 4. IR Remote Control (Option) The use of the IR remote control allows you comfortable test stand control. keys 1 – 3 keys 4 – 6 keys 7 – 9 keys 10 – 12 Key 1 Start the input of the test weight In case of weight input or figure input, this key stands for „7“.
  • Page 14 Operating Manual SBA 1200 GB Key 4 Switch between front and rear wheel. In case of weight input or figure input, this key stands for „4“. Key 5 Switching between front – rear wheel. In case of weight input or figure input, this key stands for „5“.
  • Page 15 Operating Manual SBA 1200 GB Key 11 Start ovality measurement. The ovality measurement is activated by pressing this key during a running brake test Key 12 Confirm the input. In case of weight input or figure input: finish and store input...
  • Page 16: Test Procedure

    Operating Manual SBA 1200 GB 5. Test procedure In order to ensure a smooth test sequence, please proceed as follows: Switch on the test stand using the main switch. Make sure that no vehicle is in the test stand. The test stand is ready for operation after the lamps have ceased flashing.
  • Page 17: Testing The Front Wheel

    Operating Manual SBA 1200 GB 5.1 Testing the front wheel Before entering the roller set the display for the front wheel is flashing and is ready for a test. Rear wheel Front wheel Drive onto the test stand with the front wheel.
  • Page 18 Operating Manual SBA 1200 GB Directly after the roller set has stopped the kind of stop is shown on the display. There are 3 different kinds of stop: LL = wheel has locked, FF = brake force reduction, PP = wheel was lifted out Kind of stop front wheel 5 seconds after the roller set has stopped the efficiency of the wheel is shown on the display.
  • Page 19: Testing The Rear Wheel

    Operating Manual SBA 1200 GB 5.2 Testing the rear wheel Before entering the roller set the display for the rear wheel is flashing and is ready for a test. Rear wheel Efficiency front wheel Drive onto the test stand with the rear wheel.
  • Page 20: Delete Function

    Operating Manual SBA 1200 GB Directly after the roller set has stopped the kind of stop is shown on the display. There are 3 different kinds of stop: LL = wheel has locked, FF = brake force reduction, PP = wheel was lifted out...
  • Page 21: Enter A Weight

    Operating Manual SBA 1200 GB 5.4 Enter a weight If there is no weighing unit available the weight must be input manually. Otherwise no efficiency can be calculated. To start the input the button . As a confirmation all lamps on the display cabi- net are flashing.
  • Page 22: Pedal Force Transducers (Optional)

    Operating Manual SBA 1200 GB 6. Pedal Force Transducers (Optional) In order to be able to measure the required operating force of the brake, pedal force transducers are used. Because of the different constructions of the brake handles of motorcycles, there are different versions.
  • Page 23: Printout (Optional)

    Operating Manual SBA 1200 GB 7. Printout (Optional)
  • Page 24: Service-Routine

    SBA 1200 GB 8. Service-Routine In case the SBA 1200 GB fails to function correctly, it is possible to obtain a simple and quick error diagnosis by means of the built-in service routine. For calling in the service routine, keep depressed the "AUTO OFF" tip switch at the display cabinet and simultaneously switch on the main switch of the test stand.
  • Page 25 Operating Manual SBA 1200 GB Zero points: step meaning display pointer ~ 20 kgF Brake force (1 direction tester) ~ 1.00 mA ~ 200 N ~ 95 kgF Brake force (2 direction tester) ~ 5.00 mA ~ 950 N ~ 20 kgF Weighting unit front left ~ 1.00 mA...
  • Page 26: Calibration Routine

    Operating Manual SBA 1200 GB 8.1 Calibration routine For calling in the calibration routine, press the button or the “AUTO ON” button at step „9“ in the service routine". Operation: Next step Last step Close the calibration routine and go back to the service routine...
  • Page 27 Operating Manual SBA 1200 GB Sequence: step meaning value automatic lamp manual lamp Brake force 3000 N flashes Weighing unit 500 kg flashes Pedal force 500N 50 kg flashes flashes Pedal force 1000N 100 kg No function No function Legal value total efficiency...
  • Page 28 Operating Manual SBA 1200 GB (YES = 255, NO = 0) Duration of ovality measurement in 1/10 s Duration of turn on again in 1/10 s Warning time before turn on in 1/10 s Display time in 1/10 s Show kind of slip on display...
  • Page 29: Clock Setting

    Operating Manual SBA 1200 GB 8.2 Clock setting For calling in the clock setting routine, press the button at step „9“ in the service routine". The clock setting routine need to be equipped with the IR remote control! In the clock setting routine set the clock built in the unit. Enter all inputs in the follow-...
  • Page 30 Operating Manual SBA 1200 GB Änderungsvorgänge: März 2009/ET – Version 1.0: Anleitung erstellt. 07.05.09/PL-mw – Version 2.0: Punkt 8 – Serviceroutine ergänzt. 27.11.09/IS: CE-Erklärung entfernt, Dateiname geändert 10.12.09/Julian Woods – Version 3.0: Punkt 5 – Test procedure überarbeitet.

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