PROFAX TR-10000 Operation & Maintenance Manual
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PROFAX TR-10000 Operation & Maintenance Manual

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Summary of Contents for PROFAX TR-10000

  • Page 1 & & INSTRUCTION MANUAL...

  • Page 2: Table Of Contents

    PROFAX TR-10000 CONTENTS CONTENTS _____________________________________________________________ 1  IDENTIFICATION DATA ___________________________________________________ 2  SAFETY PRECAUTIONS ____________________________________________________ 3  1. General Safety Instruction ………………………………………………………………………………………………………………… 3 2. Installation Preparation …………………………………………………..……………………………………………………………… 3 OPERATION AND MAINTENANCE ____________________________________________ 4  1. General Description …………………………………………………………………………………………………………………………… 4 2. Main Specification ……………………………………………………………………………………………………………………………… 4 3.

  • Page 3: Identification Data

    PROFAX TR-10000 IDENTIFICATION DATA Purchaser ： PO No. ： Seril No. TR10-1020 ： Equipment Type ROTATOR ： Model TR-10000 ： Loading Capacity 5 Metric Ton ： Rotating Capacity 7.5 Metric Ton ： Vessel Size (Min.) ： Φ314 at 60∘ included Angle Vessel Size (Max.)

  • Page 4: Safety Precautions

    During design and installation it is vital to take into account relevant standards and regulations, the load bearing capacity of building or floor or other attachment devices. Before starting installation, prepare a sketch or drawing showing the extent of the PROFAX Rotator System and its required area of operation with respect to building.

  • Page 5: Operation And Maintenance

    TR-10000 OPERATION AND MAINTENANCE General Description PROFAX Turning Rolls or Rotators are robustly built and uses the Φ300mmx100mm Polyurethane tires for durability and superior traction. It is designed to withstand the rugged and harsh environment expected of such application. Detail attentions such as grit blasting to SA2.5 for all structural steel work and polyurethane paintwork will ensure that PROFAX equipment provides you with many years of uninterrupted use.

  • Page 6: Basic Construction

    PROFAX TR-10000 BASIC CONSTRUCTION Skid The skid is constructed from I-Beams welded together and drilled precisionly to accommodate the different center to center (C-C) distances of Roller Frames. The center- to-center distance between two rolls is measured from the center of the wheel shaft of one roll to the other as shown in below.

  • Page 7: Installation

    PROFAX TR-10000 Installation PROFAX Rotators are designed for immediate put-to-use and therefore no mechanical connection is required. However, here is a list of some guidelines that should be taken into consideration during installation. Check all quantity against the Detailed Packing List.

  • Page 8: Start-Up Operation

    PROFAX TR-10000 Start-Up Operation General  To operate t6e Rotators properly, it is strongly recommended that the person-in charged be knowledgeable enough of the theories behind the operation of such equipment.  Read this manual thoroughly before operation.  Check the work piece is free from encumbrances.

  • Page 9: During Operation

    PROFAX TR-10000 Height over Width “Toppling” It is always a good practice to ensure that the outside diameter of the job should not exceed its length when performing all the normal settings. Furthermore, should the length be greater than its diameter, extra care must be taken when anchoring the rotators on the floor.

  • Page 10: Shutdown Operation

    PROFAX TR-10000 In case roller slippage occurs, it can usually be overcome by:  increasing the units center distance to increase traction;  removing dirt and greases from the rolls surface and work piece surface;  redistributing the load on the Power and Idler units in order to make greater ...

  • Page 11: Maintenance & Troubleshoot Of Mechanical Parts

    PROFAX TR-10000 Maintenance & Troubleshoot of Mechanical Parts Maintenance Routine For The Equipment Recommended Maintenance Routine for the Equipment  Component Inspection / Action Interval Electrical Panel Clean with light Compressed Air 3 months Filter at Panel Replace 6 months...

  • Page 12: Appendix Ageneral Arrangement

    GENERAL ARRANGEMENT The General Arrangement is a CAD module illustrating the general set-up of the equipment. The main specifications of the equipment are also listed in the GA. The General Arrangement for the TR-10000 ROTATOR is presented in the succeeding pages.

  • Page 15: Appendix B Electrical Drawings

    PROFAX TR-10000 APPENDIX B Electrical Drawings Electrical Drawings are compiled in this section to give the user a detailed graphical illustration of the electrical components and circuit diagrams associated with the equipment.
  • Page 19 25*30 25*30...

  • Page 21: Appendix Cassembly Drawings

    PROFAX TR-10000 APPENDIX C ASSEMBLY DRAWINGS Detailed Parts List Drawings are not included in this manual. However, you may contact our sales department through the contact numbers listed at the back page of this manual to request for the detailed...

This manual is also suitable for:

Tr10-1020

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