ABB T&B Tools TBM12PCR-LI Operating Instructions Manual page 5

Hydraulic compression tool
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5 of 6 - English
Troubleshooting guide:
Before you begin
1. Make sure that the battery is charged. Recheck the battery
after several minutes to make sure the battery is holding its
charge.
2. Use a nonflammable contact cleaner or pencil eraser to clean
the electrical contacts on the battery and tool.
3. Reinstall the battery and check the tool again.
Problem
Motor runs but
Insufficient hydraulic oil Contact Tool Service Center
the tool jaws will
not advance
Air block in hydraulic
Defective hydraulic circuit Contact Tool Service Center
Motor runs, tool
Insufficient hydraulic oil Contact Tool Service Center
jaws advance, but
will not build
Defective suction valve or
pressure
bypass cartridge
Motor will not run
Defective battery
at all
Bad contact or loose
battery connections
Misaligned switch
Tool jaws will not
Tool did not complete a full
release
cycle and bypass
Connector is jammed in
Release trigger is bent or
For parts or service, contact Tool Service Center at 1-800-284-TOOL (8665)
Part list: TBM12PCR-LI
No.
Description
901
Housing L&R
3
4
Switch Knob
5
6
7
Ratchet
8
Pin (279)
9
Pin (280)
10
Spring (599)
11
Spring (720)
12
JE-3 Snap Ring
13
Terminal
14
Release Knob
15
Support Plate
16
Spring (719)
17
3 x 22 Parallel Pin
18
Indication Plate
19
Parallel Pin 4 x 18 h7
20
M4x35 Parallel pin
21
On/Off switch pin
Cause
for repair service
Invert tool to allow air to
system
rise towards the top of the
oil bladder
for repair service
for repair service
Contact Tool Service Center
for repair service
Charge or replace battery
Check all connections and
Check to make sure that
switch is properly aligned
with trigger
Contact Tool Service Center
for repair service
Press trigger and allow tool
to bypass,
then release tool jaws
Press and hold release
tool jaws
trigger while prying tool
jaws apart
Contact Tool Service
misaligned
Center for repair service
Code
MKHS-12REC
Cover
751-02
758-05
Crank
751-04
Link
751-05
751-06
751-07
751-08
R150-09
751-09
51-39
7ND-04
751-10
751-11
751-12
ROB-121
7ND-03
ROB-102
7ND-05
751-13
No.
22
23
24
25
26
27
28
29
30
P-5 Back-Up Ring (E.L.)
Solution
31
32
33
34
35
36
37
39
40
41
42
43
44
45
46
wires
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
Qty
63
64
1
1
65
1
66
P-2 Back-Up Ring (B.C.)
1
67
1
68
69
1
1
70
1
71
1
72
73
1
4
74
1
75
P-42 Back-Up Ring (B.C.)
1
76
1
77
1
78
1
80
1
81
1
82
83
2.5 X 14 Drive Pin (BW)
1
1
84
Description
3 x 10 Drive Pin (AW)
Hanging Strap
M4 x 10 Screw
Switch Unit (24)
MKREC-PCB
Power Unit
Pump Piston
Spring (699)
Cylinder Insert
P-5 O-ring (U565)
M5 X 5 Screw (F.P.)
Bush
5/32" Ball
Plug
G35 O-Ring
Plug
Oil Reservoir (49)
P-3 O-Ring (U801)
SI-9 Ring
Filter
Suction Plug
Spring (688)
Spring (718)
7/32" Ball
Valve Screw
Spring (686)
Valve Cartridge
Ground Wire
KK Stem
Stem (1)
Lever Retainer
P-5 O-Ring (B)
S-7 O-Ring
Screw
9/64" Ball
Pressure sensor
Set screw
Cam Lever
Release Lever
Spring (689)
G4x12 Dowel Pin
Spring (77)
Spring (68)
P-2 O-Ring
P-3 O-Ring
M3 X 5 Screw (F.P.)
Retainer
M3x10 Screw
Body
3/16" Ball
P-42 O-Ring
Ram
Ram Spring (644)
Body Insulation
LPH-30 Dust Seal
Ram Head
M5 X 8 Screw (C.P.)
Die Release Pin (B)
Code
Qty
32-12
1
558-07A
3
ROB-159
10
1
751-15
1
751-16
4
LI200-04
4
LI200-05
4
LI200-06
4
LI200-07
4
510A-05
2
R14A-19
1
22-21
8
751-17
4
658-11
2
SLND-12
1
751-18
1
EZ-21
8
751-19
4
751-20
4
751-21
4
EZ-22
4
751-22
1
16-26
1
EZ-2
6
EZ-26
4
751-23C
1
758-06
1
751-24
1
751-25
2
751-26
1
610F-18
2
150A-05
1
751-27
1
751-30
2
758-07
1
758-08
1
751-28
1
751-29
1
EZ-23
1
658-10
2
16-37
1
26-21
2
RCP-37
1
RCP-38
1
16-36
2
UC-37A
2
SLND-14
2
658-08
2
751-34
1
16-49
4
9H-17
1
510-18
1
751-34
1
351-29
1
743-02
1
451-05
1
651-02
1
P55A-02
2
410-11
1
430-21
1

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