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Franke BKON Service Training
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Franke BKON Service Training

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Smyrna TN 4-10-2015
TM
BKON SERVICE TRAINING
INTRODUCTION
1

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Summary of Contents for Franke BKON

  • Page 1 Smyrna TN 4-10-2015 BKON SERVICE TRAINING INTRODUCTION...
  • Page 2 What is BKON?
  • Page 3 BKON CRAFT BREWER Enables chefs, mixologists, and baristas to effortlessly craft any made-to-order: - loose-leaf tea beverage - third wave coffee - infused cocktail - culinary creation Provides unlimited capabilities for creating entirely new recipes and menus that are innovative and authentic.
  • Page 4 BKON CRAFT BREWER It is powered by a patented process called RAIN (Reverse Atmospheric INfusion) RAIN introduces and controls negative pressure (vacuum) to change the rules of brewing used to influence extraction. RAIN is using vacuum pressure, frequency, and duration to extract...
  • Page 5 BKON CRAFT BREWER It is powered by a patented process called RAIN (Reverse Atmospheric INfusion) RAIN introduces and controls negative pressure (vacuum) to change the rules of brewing used to influence extraction. RAIN is using vacuum pressure, frequency, and duration to extract...
  • Page 8 VALUE PROPOSITION 1. High quality / extraction capability 2. Huge menu range (000s), i.e., handles a “wall of tea” 3. Total consistency 4. Simple customization / personalization (craft capability) 5. Perfect execution with little or no training 6. Speed (1/3 time of manual) 7.
  • Page 9 AVAILABLE LITERATURE...
  • Page 10 Pre Install Check List (page 1) Water quality is very important. If water quality is outside of the required parameters, the operator must choose from the following options; 1. Install filter system that will bring TDS into spec. 2. Increase the descale frequency from quarterly to monthly.
  • Page 11 Pre Install Check List (page 2)
  • Page 12 INSTALLATION MANUAL...
  • Page 13 Parts Included In each Order...
  • Page 14 Parts Included In each Order...
  • Page 16 Specifications...
  • Page 17 Comes Printed To Scale...
  • Page 18 Cutting the Hole...
  • Page 19 Mounting the Tower...
  • Page 20 Mounting the Tower...
  • Page 21 Plumbing Schematic...
  • Page 22 Connecting the Tower...
  • Page 23 Connecting the Tower...
  • Page 24 Connecting the WVSC...
  • Page 25 Installing the Brew Chamber...
  • Page 26 Installing the Brew Chamber...
  • Page 27 Assembling the Brew Handles...
  • Page 28 Time and Date...
  • Page 29 Updating UI Software Must obtain new software from Franke in Zip Format. Unzip the files to the root drive of the Thumb Drive then follow instructions below...
  • Page 30 Updating Main Board Software Must obtain new software from Franke in Zip Format. Unzip the files to the root drive of the Thumb Drive then follow instructions below...
  • Page 31 Updating Menu File Must compile and download new Menu from BKON Cloud. Copy to Thumb Drive then follow instructions below...
  • Page 32 TRAINING CHECKLIST...
  • Page 33 START UP & SHUT DOWN PROCEDURES...
  • Page 34 DAILY & WEEKLY CLEANING INSTRUCTIONS...
  • Page 35 Turn On the Brewer...
  • Page 36 OPERATIONS MANUAL...
  • Page 37 User Interface...
  • Page 38 Start Up and Shut Down...
  • Page 39 Color Meaning...
  • Page 40 Operation...
  • Page 41 Operation...
  • Page 42 Operation...
  • Page 43 Operation...
  • Page 44 Cleaning...
  • Page 45 Cleaning...
  • Page 46 Cleaning...
  • Page 47 Cleaning...
  • Page 48 Cleaning...
  • Page 49 Cleaning...
  • Page 50 Cleaning...
  • Page 51 Cleaning...
  • Page 52 Descaling Instructions...
  • Page 53 SOFTWARE INSTALLATION & TROUBLE SHOOTING GUIDE...
  • Page 54 Error Messages on User-Interface Error Code Possible Cause Solution Brew Chamber C:1 1. Remove and reinstall Brew Chamber. Brew Chamber not installed correctly 2. Call for service Brew Handle 1. Make sure brew handle and basket are in place when brewing. Brew Handle not detected C:2 M:5 2.
  • Page 55 Temperature Sensor Error Codes Error Code C:11 M:5 C:12 M:5 C:13 M:5 C:14 M:5 C:15 M:5 C:16 M:5 C:17 M:5 C:18 M:5 C:19 M:5 C:20 M:5 C:21 M:5 C:22 M:5...
  • Page 57 If repair requires the removal of the Hot or cold Water Lines, cover water tube connections on the top of the Water Vacuum Supply Center with tape to prevent foreign particles from entering the water system. Blow out hot and cold water lines prior to reconnecting to remove debris.
  • Page 58 Plumbing Schematic Water / Vacuum Supply Center Water...
  • Page 59 Plumbing Schematic Tower...
  • Page 60 Plumbing Schematic Water / Vacuum Supply Center Air...
  • Page 61 Plumbing Schematic V1 Main Valve...
  • Page 62 Plumbing Schematic V13 Descaler Valve...
  • Page 63 Plumbing Schematic Check Valves...
  • Page 64 Plumbing Schematic M1/1 Pump...
  • Page 65 Plumbing Schematic Water Pump M1 Thursday, April 09, 2015...
  • Page 66 Plumbing Schematic Water Pump M1 PUMP FUNCTION...
  • Page 67 Plumbing Schematic Thermoblock 1 Cold Water Heats the water to 45° C...
  • Page 68 Plumbing Schematic Thermoblock High Limit...
  • Page 69 Plumbing Schematic Cold Thermoblock NTC Probe...
  • Page 70 Plumbing Schematic T-Cold...
  • Page 71 Plumbing Schematic Pressure Regulator...
  • Page 72 Plumbing Schematic Check Valve...
  • Page 73 Plumbing Schematic Flow Meter 2 Hot...
  • Page 74 Plumbing Schematic Flowmeter 2 Thursday, April 09, 2015...
  • Page 75 Plumbing Schematic Hot Water Thermoblocks 2 &3 Heats the water to 120° C We need 2 thermoblocks to keep up with the required flow rate.
  • Page 76 Plumbing Schematic Safety Relief Valve Set at 12 Bar.
  • Page 77 Plumbing Schematic V2 Air Sanitize Valve...
  • Page 78 Plumbing Schematic Check Valve...
  • Page 79 Plumbing Schematic Flow Meter 1 Cold...
  • Page 80 Plumbing Schematic V5 Mixing Valve Needs 5.5 to 6 Bar to operate.
  • Page 81 Plumbing Schematic Thermostat Hot...
  • Page 82 Plumbing Schematic Overpressure Relief Valve Rated at 3 Bar to prevent steam in lines Flow Direction...
  • Page 83 Plumbing Schematic Thermostat Mix...
  • Page 84 Plumbing Schematic V3 Fill Valve...
  • Page 85 Plumbing Schematic Flow Regulator...
  • Page 86 Plumbing Schematic V4 Rinse Valve...
  • Page 87 Plumbing Schematic Purge Valve...
  • Page 88 Plumbing Schematic V6 Air Valve...
  • Page 89 Plumbing Schematic Air-Water Separator...
  • Page 90 Plumbing Schematic V8 Air-Water Separator Drain Valve...
  • Page 91 Plumbing Schematic V7 Valve to regulate air pressure...
  • Page 92 Plumbing Schematic Air Pressure Regulator...
  • Page 93 Plumbing Schematic V9 +Pressure Air Valve...
  • Page 94 Plumbing Schematic V10 -Pressure Air Valve...
  • Page 95 Plumbing Schematic P4 Vacuum Pump...
  • Page 96 Plumbing Schematic Water Supply On...
  • Page 97 Plumbing Schematic Power Button On...
  • Page 98 Plumbing Schematic Power Button On Pump Comes On...
  • Page 99 Plumbing Schematic Power Button On Pump Comes On Low Temp Thermoblock Heats...
  • Page 100 Plumbing Schematic Power Button On Pump Comes On Low Temp Thermoblock Heats Through the Flow Meters...
  • Page 101 Plumbing Schematic Power Button On Pump Comes On Low Temp Thermoblock Heats Through the Flow Meters Stops at the Mixing Valve...
  • Page 102 Plumbing Schematic Power Button On Pump Comes On Low Temp Thermoblock Heats Through the Flow Meters High Temp Thermoblocks Heat...
  • Page 103 Plumbing Schematic Power Button On Pump Comes On Low Temp Thermoblock Heats Through the Flow Meters High Temp Thermoblocks Through V2 Hot Water Valve Heat...
  • Page 104 Plumbing Schematic Power Button On Pressure must be above 2 Bar to overcome the overpressure valve.
  • Page 105 Plumbing Schematic Power Button On Through V3 Brew Valve Through V4 Steam Valve to the drain. Why go through V3 and V4 down the drain?
  • Page 106 Plumbing Schematic Brew cycle has been selected. Fill Valve is energized. Mixing Valve is energized to satisfy the Tmix.
  • Page 107 Plumbing Schematic When water enters the brew chamber, air must escape.
  • Page 108 Plumbing Schematic To create vacuum, V6 is energized. Air flows through the Air-Water Separator. V10 is energized and air flows through the pump. Through V9 and out the drain.
  • Page 109 Plumbing Schematic Next we Purge. V10 is not energized and V9 is energized. V6 is energized. When the pressure at the purge valve exceeds 3 p.s.i, the tea is extracted out of the brew chamber.
  • Page 110 Plumbing Schematic At the end of each brew cycle, air is forced through the air-water separator to force any water to the drain. Water must be kept out of the vacuum pump.
  • Page 111 Plumbing Schematic To regulate the vacuum pressure, air also comes through the airflow- regulator. V7 is energized...
  • Page 112 Plumbing Schematic Occasionally the air system will need to be sanitized. V2 is energized.
  • Page 113 Plumbing Schematic...