Welbilt Cleveland 24CGP10 Operation Installation Maintenance Manual
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Welbilt Cleveland 24CGP10 Operation Installation Maintenance Manual

Gas steam boiler & convection steamer
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Visit www.clevelandrange.com to locate a
service or sales representative in your area.
Gas Steam Boiler &
Convection Steamer
Operation, Installation & Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
MO ELS:
24CGP10
Read the manual thoroughly.
!
Improper installation, operation or
maintenance can cause property
damage, injury or death.
For your future reference.
Model # ______________________________________
Serial # ___________ ____________________________
Part # - KE004039-2 C
September 2019

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Summary of Contents for Welbilt Cleveland 24CGP10

  • Page 1 Visit www.clevelandrange.com to locate a service or sales representative in your area. Gas Steam Boiler & Convection Steamer Operation, Installation & Maintenance Manual This manual is updated as new information and models are released. Visit our website for the latest manual. MO ELS: 24CGP10 For your future reference.
  • Page 2 STATEMENT OF RESPONSIBILITIES / DÉCLARATION DES RESPONSABILITÉS / DECLARACIÓN DE RESPONSABILIDADES This document is for use by experienced Ce document est destiné à l’usage des Este documento está destinado para el uso and trained Qualified Cleveland Range, Représentants de Service qualifiés et de los Representantes de Servicio LLC Authorized Service Representatives autorisés de Cleveland Range, LLC qui...
  • Page 3 FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ / PARA SU SEGURIDAD FOR YOUR SAFETY POUR VOTRE SÉCURITÉ PARA SU SEGURIDAD Do not store or use Ne pas entreposer ou No guarde ni use gasolina gasoline or any other utiliser d'essence ou o cualesquiera otros flammable liquids and d'autres liquides ou...
  • Page 4 WARNING / AVERTISSEMENT / ADVERTENCIA Improper installation, operation, adjustment, alteration, Heavy / Lourd / Pesado service or maintenance can cause property damage, Team or mechanical lift. / Équipe ou remontée injury or death. Read the installation and operating mécanique. / Equipo o elevador mecánico. instructions thoroughly before installing, operating or servicing this equipment.

  • Page 5: Table Of Contents

    Operation, Installation & Maintenance MANUAL SteamCraft 24CGP10 Table of Contents Chapter ........................Page 1 General Safety ......................1 A. Laws, Codes, and Regulations ......................1 B. Gas Leak Instructions ......................... 1 C. Operational Safety..........................1 2 Product Information ....................3 A.
  • Page 6 8 Startup Procedure ....................21 A. Lighting Instructions......................... 21 B. Shutdown Instructions ........................22 9 Operating Tests ......................23 A. Startup Procedure with the Appliance De-Energized ..............23 B. Boiler Drain and Rinse Cycle Inspection ..................24 C. Operating Test Procedures ......................24 D.

  • Page 7: General Safety

    CHAPTER 1 GENERAL SAFETY A. Laws, Codes, and Regulations 1. The installation of this appliance must conform with: a. The National Fuel Gas Code, ANSI Z223.1 / NFPA 54 (latest edition), or the Natural Gas and Propane Installation Code CSA B149.1, or local codes, as applicable. b.
  • Page 8 DO NOT TRY TO LIGHT BURNERS WITH A FLAME. This appliance has an electronic ignition system, which automatically lights burners, senses flame, and controls gas flow. Burners cannot be lit with a flame. DEATH, INJURY, OR EQUIPMENT DAMAGE may result. DEATH, INJURY OR EQUIPMENT DAMAGE may result from an improperly adjusted gas control and ignition system.

  • Page 9: Product Information

    CHAPTER 2 PRODUCT INFORMATION A. PRODUCT INFORMATION This manual covers the operation of Cleveland Range model 24CGP10 (Power 10) and the standard features and options available on this appliance. • Other than the selection of options, there are presently no significant design, parts, or operating differences among appliances with this model numbers.

  • Page 10: Before Each Use

    CHAPTER 3 BEFORE EACH USE A. INSPECTING THE COOKING COMPARTMENTS 1. Before every steaming operation, inspect the cooking compartments and remove any food scraps or debris. See Chapter 5. 2. Inspect and clean the drains and drain screens before each use. See Figure 3-1. 3.

  • Page 11: Cooking

    CHAPTER 4 COOKING Press switches and keys with fingertips only. Injury and equipment damage can result from pressing switches and keys with anything else. A. QUICK REFERENCE LIGHTING AND SHUTDOWN SUMMARY INSTRUCTIONS • The following START-UP and SHUTDOWN SUMMARY is for quick reference ONLY. •...

  • Page 12: Boiler Pressure Gauge Control Panel

    BOILER PRESSURE GAUGE CONTROL PANEL 1. POWER ON and BOILER FILL Switch with Power On Indicator Light • This is the ON/OFF switch. • Turn this switch ON to power the control panel and fill the boiler. 2. Low Water Indicator Light •...

  • Page 13: Operating And Cooking Procedure

    OPERATING AND COOKING PROCEDURE Some foods drip juices. Use a solid catch pan under perforated pans when steaming food that may drip juices. Failure to use a catch pan can cause clogged drain screens and drains. 1. Inspect and clean the drain and the cooking compartment as required. See Chapter 3. 2.

  • Page 14: Dial Timer Control Panel

    F. DIAL TIMER CONTROL PANEL 1. SURECOOK Indicator Light • This light is lit whenever the cooking compartment is below cooking temperature. • Note: When in the Timed mode, the timer will not count down when this light is ON. 2.

  • Page 15: Keypad Timer Control Panel

    G. KEYPAD TIMER CONTROL PANEL 1. TIMER Display • This four-digit display shows the minutes and seconds remaining in the countdown. • The display reads from zero (00:00) to 99 minutes and 99 seconds (99:99). • Pause (PAUS) appears when the count down is stopped by the START/STOP key or by the temperature compensating circuit.

  • Page 16: Cleaning

    CHAPTER 5 CLEANING A. BOILER BLOWDOWN 1. Power Off • When the appliance is turned OFF at the ON/OFF switch, blowdown starts automatically. The Boiler is drained and the drain valve is rinsed with fresh water to help prevent scale. 2.
  • Page 17 3. Remove the slide racks. Wash, and rinse them according to health and sanitation requirements. 4. Remove spilled food from inside the compartments. Use a soft bristle brush to remove stuck food. 5. Clean but do not remove the drain screens. 6.

  • Page 18: General Installation Information

    CHAPTER 6 GENERAL INSTALLATION INFORMATION A. Inspect for Shipping Damage • If the appliance is damaged or damage is suspected: Submit a Damage Claim to the Shipper immediately. Inform your dealer at once. Inform Cleveland Range in writing within three (3) days.

  • Page 19: Installation

    CHAPTER 7 INSTALLATION Operating this appliance out of level can cause DEATH, INJURY, and EQUIPMENT DAMAGE. This appliance must be level both front-to-back and side-to-side in all installations. NEVER operate this appliance out of level. If this appliance is suspected to be out of level, shut it down at once and call your qualified Cleveland Range authorized service agency immediately.

  • Page 20: Position And Level The Appliance

    2. The ventilation hood system must include an interlock to prevent the operation of this appliance without the operation of the ventilation hood. 3. The exhaust hood must extend over the gas flue opening and meet the following requirements: a. This gas fired appliance must be vented in accordance with all local, state and national codes for venting gas fired appliances.
  • Page 21 2. Gas Supply Line Requirements The Installer/Owner is responsible for furnishing and installing gas supply lines, valves, regulators, and accessories. When installing gas supply lines and accessories, observe the following: a. Refer to Figure 3-2 for the recommended layout of the gas supply lines. b.

  • Page 22: Water Supply

    F. Water Supply 1. Water Supply Quality Requirements NOTICE The use of good quality feed water as listed in the Cleveland Range Limited Warranty is the responsibility of the Owner-User. See Water Quality Recommendations as listed in the Cleveland Range Limited Warranty. THE USE OF POOR-QUALITY FEED WATER WILL VOID EQUIPMENT WARRANTIES.
  • Page 23 Water Connection SteamCraft Air/Water Column ( if required) Check Valve Condenser Solenoids Main Cold Water Supply Boiler Fill Solenoid Water Connection Pressure Reducer Main Water ( if required) Shutoff Valve Figure 3-3 Cleveland Range Single Water Supply Arrangement Water Connection Check Valve Air/Water Column SteamCraft...

  • Page 24: Electric Power Supply

    G. Electric Power Supply • The electric supply must match all electrical and wiring requirements specified on the rating plate. • NOTE: This appliance is NOT Ground Fault Interrupter (GFI or GFCI) compatible. • NOTE: The 24CGP10 Electrical Diagram is located inside of the Condensate Drip Trough. The connection must be made as follows: 1.

  • Page 25: Free Air Vented Drain Line

    H. Free Air Vented Drain Line DEATH, INJURY, EQUIPMENT and PROPERTY DAMAGE will result from improper installation of drain outlet lines. Install free air vented drain lines as described in this manual. NOTICE: Furnishing and installing drain lines and drainpipe is the responsibility of the Installer/Owner. The following restrictions and requirements are critical to the safety of personnel and equipment, and must not be violated under any circumstances: 1.

  • Page 26: Installation Checklist

    I. Installation Checklist Installation Check List TASK REFERENCE COMPLETED Chapter (Initial and Date) Preparation Check Operating Location Clearances Spec Sheet & Ch. 7 Test Supply Water Quality Warranty, Ch. 7 Water Supply Requirements Met Ch. 7 Electric Power Requirements Met Rating Plate, Ch.

  • Page 27: Startup Procedure

    CHAPTER 8 STARTUP PROCEDURE DO NOT TRY TO LIGHT BURNERS WITH A FLAME. This appliance has an electronic ignition system, which automatically lights burners, senses flame, and controls gas flow. Burners cannot be lit with a flame. DEATH, INJURY, OR EQUIPMENT DAMAGE may result from trying to light burners with a flame. Without power, there is NO safe method of operation of this appliance.

  • Page 28: Shutdown Instructions

    b. TIMER DIAL: 0 minutes. (If dial timer model.) 4. Turn ON the electrical power to the appliance at the Main External Power Switch. a. When initial power is supplied to the appliance with the ON/OFF switch in the OFF position, a 3-minute automatic blowdown cycle starts.

  • Page 29: Operating Tests

    CHAPTER 9 OPERATING TESTS Startup Test Procedure for the 24CGP10 This procedure evaluates the function of the operating controls of this appliance. • This appliance will have one of two control panels: manual dial timer, electronic with a keypad timer control.

  • Page 30: Boiler Drain And Rinse Cycle Inspection

    ELECTRIC SHOCK HAZARD DEATH, INJURY, or EQUIPMENT DAMAGE can result from touching any component inside this appliance when the power is connected. Whenever possible disconnect the power while installing, servicing, or testing this appliance. When installation, service, or tests require power to be connected to this appliance: use extreme caution and every possible precaution and safety measure while testing or servicing this appliance.

  • Page 31: Timer Test For Dial Timer Control Panel

    1) TIMER or KEYPAD MODELS: Set the TIMED/MANUAL selector switch to MANUAL. 2) The condenser solenoid clicks open, condenser flow starts, and water flows from the drainpipe. • If no water flows from the drain: make sure the condenser water supply valve is open and the water lines are connected properly.

  • Page 32: Timer Test For Keypad Control Panel

    c. Condenser flow stops. 4. Open the cooking compartment doors, and a. Let the steam vent. b. Let the cooking compartments cool for 3 minutes. 5. Close the cooking compartment doors. 6. Turn the timer dial to 10 minutes. a. The SureCook lights turn ON. b.

  • Page 33: General Information About The Compartment Door Optional Steam Cut Off Switch

    9. The condenser solenoid clicks open, condenser flow starts, and water flows from the drainpipe. 10. The timer counts down to 00:00 (zero), and a. Condenser flow stops. b. The buzzer sounds until the START/STOP key is pressed. c. Steaming stops. 11.
  • Page 34 2. Wait for the cooking compartments to reach cooking temperature, indicated by the SureCook light going out (Timer models) or “PAUS” disappearing from the Timer Display (Keypad models). 3. Stand to the hinge side and back from the upper door and carefully open the upper door. 4.

  • Page 35: Optional Equipment

    CHAPTER 10 OPTIONAL EQUIPMENT P-10 Power Take-off GPTO10 Kit P/N 107082 Modular Interconnect IMK Kit P/N 409351, 409355, 409358, 4093513 Improper installation, adjustment, alteration, service, or maintenance of a Power Take-Off Kit or Modular Interconnect Kit, or installation of a Power Take-Off Kit or Modular Interconnect Kit damaged during shipment or storage can cause DEATH, INJURY, AND EQUIPMENT DAMAGE.

  • Page 36: Preventative Maintenance

    CHAPTER 11 PREVENTATIVE MAINTENANCE A. General Information • Follow the maintenance instructions and schedules to help keep the appliance working properly. • Increase the frequency of maintenance as needed depending on use and water quality. • Contact your qualified Cleveland Range authorized service agency or Cleveland Range for more information about maintenance scheduling, products, and services.

  • Page 37: Yearly Maintenance

    2. SteamCraft Power 10 Descaling Procedure Using the Descaling Pump System • Cleveland Range recommends that your service agency descales your 24CGP10. • If you have trained and skilled in-house maintenance personnel, you may wish to discuss purchasing Descaling Pump System P/N: 107142 for use with Dissolve® Descaler Solution P/N 106174 with your sales representative or service agency.

  • Page 38: Operator's Troubleshooting Guide

    CHAPTER 12 TROUBLESHOOTING GUIDE The Troubleshooting Guide is a list of symptoms of problems that may occur during routine operation. • “Problem” (left column) lists common operating problems. • “Possible Cause” (center column) lists causes of problems in the order they should be checked. •...
  • Page 39 zero). Inoperative controls. See Note 1. PROBLEM POSSIBLE CAUSE REMEDY/REFERENCE Control panel POWER Door Steam Shut Off Switch Close door completely. indicator light ON, Boiler (SCS) not engaged. is pressurized and (If unit has this option.) compartments will not Inoperative controls or solenoids. See Note 1.
  • Page 40 Water leaking from water Plumbing needs repair. See Note 3. pipes or drain lines. Compartment bottom Juices and/or food leaking from Put a solid pan under perforated pans to dirty with food drippings. pans. catch drippings. Put less food in pan. PROBLEM POSSIBLE CAUSE REMEDY/REFERENCE...
  • Page 41 calling.) Cleveland Range will not pay for warranty repairs by unauthorized maintenance and repair centers. 2. Proper installation of the appliance is the responsibility of the Owner-User. Refer to the Warranty. 3. Repairs to external plumbing should be done by a Licensed Plumber. 4.
  • Page 42 To learn how Welbilt Foodservice and its leading brands can equip you, visit our global web site at www.welbilt.com, then discover the regional or local resources available to you. ©2016 Welbilt Foodservice except where explicitly stated otherwise. All rights reserved. Con nuing product improvement may necessitate change of specifia ons without no ce.

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