Fenwal Controls 35-608 Series Installation Instructions Manual

Fenwal Controls 35-608 Series Installation Instructions Manual

Advertisement

Quick Links

SERIES 35-608
INSTALLATION INSTRUCTIONS FOR FENWAL SERIES 35-608
DIRECT SPARK IGNITION CONTROLS
APPLICATIONS
The Fenwal 35-608 series Direct Spark Control (35-608) is a
microprocessor based control suitable for many types of heat-
ing applications including HVAC, commercial cooking, furnaces,
boilers, and water heaters that require direct spark ignition,
burner supervision through flame rectification, and safety shut-
off. It is designed for use with Natural, LP, and mixed gases
used in gas-fired appliances.
The microprocessor circuit design of the 35-608 provides pre-
cise, repeatable timing and operating sequences. High energy
spark output and excellent flame sense characteristics provide
reliable burner operation. The on-board diagnostics with LED
output make troubleshooting easy and ensure safe and efficient
operation.
FEATURES
Safe start and full-time flame sensing
Automatic 1 hour reset after lockout option*
Wide variety of prepurge and interpurge timings**
Single or three trials for ignition
Diagnostic LED with Fenwal error codes
Green power LED
Remote or local flame sense options
RoHS compliant
AGENCY CERTIFICATIONS***
CSA Design certified to ANSI Z21.20,
CAN/CSA C22.2 No. 199-M99
EN298 Classification AMC/RLXK
* Automatic reset after 1 hour is not allowed for CE
approved models.
** Prepurge time cannot exceed interpurge time on CE
approved models.
*** Certification varies by model.
**** EMC emission requirements shall be verified after
incorporation of the burner control system into the end
use appliance.
SPECIFICATIONS
Input Power
Input Current Drain
Main Gas Valve
Operating Ambient Temperature -40°F to + 176°F
Storage Temperature
Flame Sensitivity
Flame Failure Response or
Reignition Time
Flame Detector Self-check Rate
Flame Failure Lockout Time
Types of Gas
Spark Rate
Size (LxWxH)
Moisture Resistance
Ingress Protection
Tries for Ignition
Trial for Ignition Periods
Pre-purge Timings
Inter-purge Timings
1
06-237172-002
October 2018
Control: 18-30 VAC 50/60 Hz, 8W
(Class 2 Transformer)
300 mA @ 24 VAC with gas valve
relay energized (Control only)
5.0A max (continuous)
(-40°C to +80°C)
-40°F to + 185°F
(-40°C to +85°C)
0.7 μA minimum
0.8 seconds minimum
Once per second minimum
Varies by model, 300 seconds
maximum
Natural, LP, or manufactured
Remote sense (50/60 Hz)
Local sense (25/30 Hz)
5.20 x 3.95 x 2.50 inches
(13.21 x 10.03 x 6.35 cm)
Conformal coated to operate non-
condensing to 95% R.H.
Not Rated, Protection provided by
appliance in which it is installed
One or three try versions available
4, 7, 10, and 15 seconds available
None, 15, or 30 seconds available
None, 15, or 30 seconds available

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 35-608 Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Fenwal Controls 35-608 Series

  • Page 1 DIRECT SPARK IGNITION CONTROLS October 2018 APPLICATIONS The Fenwal 35-608 series Direct Spark Control (35-608) is a microprocessor based control suitable for many types of heat- ing applications including HVAC, commercial cooking, furnaces, boilers, and water heaters that require direct spark ignition, burner supervision through flame rectification, and safety shut- off.
  • Page 2: Mounting And Wiring

    INSTALLATION GUIDELINES 8-Pin CE (EN298) Special Model (35-608300-015) Label all wires prior to disconnection when ser- (.156” Header) vicing or replacing controls. Wiring errors can Name Description Connection cause improper and dangerous CAUTION operation. A functional checkout of a replace- ALARM Lockout Pin 1...
  • Page 3 ALAR M RESET RESET (2 CONTACTS) (2 CONTACTS) VALVE VALVE VALVE VALVE FC + H.V. H.V. 24 VAC 24 VAC FC - FL AM E FL AM E SENSOR SENSOR BUR NER BUR NER Remote Sense Remote Sense ALAR M RESET RESET (2 CONTACTS)
  • Page 4 SEQUENCE OF OPERATION / FLAME FLAME FAILURE RESPONSE RECOVERY / SAFETY LOCKOUT RE-IGNITION MODE (STANDARD) If the established flame signal is lost while the burner is operat- START UP - HEAT MODE ing, the control will respond within 0.8 seconds (max) by ener- When a call for heat is received from the thermostat supplying gizing the HV spark for the programmed TFI period in an 24 volts to TH the following sequence occurs in the order listed:...
  • Page 5: Troubleshooting Guide

    TROUBLESHOOTING Troubleshooting Guide Risk of Explosion or Fire Symptom Probable Cause The 35-608 control cannot be serviced by the user. If any control faults are detected, the 35-608 con- 1. Control does A. Mis-wired trol must be replaced by qualified service person- not start, green B.
  • Page 6 DIMENSIONS 5.200 .910 3.380 RED LED .283 3.940 3.375 REMOTE FLAME SENSE TERMINAL GREEN LED .187 ± .010 DIA. 5 or 6 PIN HEADER (4 MOUNTING HOLES) 2.50 MAX. 1.750 MAX. Figure 4. 6-Pin 35-6086 and 35-6084 Model Dimensions 5.200 .910 3.380 RED LED...
  • Page 7 This literature is provided for informational purposes only. KIDDE-FENWAL, INC. assumes no responsibility for the product’s suitability for a particular application. The product must be properly applied to work correctly. If you need more information on this product, or have a particular problem or question, contact KIDDE-FENWAL, INC. Fenwal Controls, Kidde-Fenwal Inc. 400 Main Street...
  • Page 8: Eu Declaration Of Conformity

    Fenwal Controls 400 Main Street Ashland, MA 01721 Tel. (508) 881-2000 EU DECLARATION OF CONFORMITY Company Name: Kidde-Fenwal Inc. Postal Address: 400 Main Street City and Post Code: Ashland, MA 01721 Tel: 508-881-2000 Declare that the DoC is issued under sole responsibility and belongs to the following product:...

Table of Contents