Carat RVZ-500 Operation Manual
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Carat RVZ-500 Operation Manual

Asphalt and concrete cutter
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OPERATION MANUAL
ASPHALT AND CONCRETE CUTTER
RVZ-500

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Summary of Contents for Carat RVZ-500

  • Page 1 OPERATION MANUAL ASPHALT AND CONCRETE CUTTER RVZ-500...
  • Page 2 RVZ-500 Operation manual Congratulations! You have purchased an asphalt and concrete cutter. You receive a high-quality and powerful machine, intended for professional use under the heavy duty conditions. Read this operation manual carefully before starting the machine and always keep this manual - in this way you will secure safe operation, high working output and long durability of the machine.

  • Page 3: Table Of Contents

    RVZ-500 Operation manual CONTENT: 1. SAFETY INSTRUCTIONS ............................ 3 1.1. G ............................3 ENERAL INSTRUCTIONS 1.1.1 Requirements for qualification of the operator ....................3 1.1.2 Contractor´s obligations ..........................3 1.1.3 Operator´s obligations ............................. 3 1.1.4 Operation of the machine ..........................4 1.1.5 Maintenance and Service ..........................

  • Page 4: Safety Instructions

    RVZ-500 Operation manual SAFETY INSTRUCTIONS 1.1. General instructions for operation of light construction equipment 1.1.1. Requirements for qualification of the operator 1. The machine must be operated by 2. The operator is obliged to use suitable trained reliable operators of age above working dress, safety gloves and firm boots 18.

  • Page 5: Operation Of The Machine

    RVZ-500 Operation manual 1.1.4. Operation of the machine DANGER! Leaking fuel tank and distribution Before starting: may cause explosion. Replace these parts 1. Check the machine thoroughly, repair all immediately if damaged. failures before starting the engine. If the failures cannot be repaired at the jobsite, do Jobsite: not operate the machine.

  • Page 6: Prohibited Activities

    RVZ-500 Operation manual 1.2. Prohibited activities Never: • operate the machine within the protective • use the machine for other than intended range of power lines or transformer purposes stations • use the machine in other way than as • operate the machine under poor visibility...

  • Page 7: Safety Instructions

    RVZ-500 Operation manual 1.6. Safety instructions Besides of general safety instruction, the 5. Be sure to remove the wrenches from the blade shaft! following special instruction must be followed: 1. Prior to starting the work, find out where are 6. Do no allow other people close to running underground spaces, utility lines, etc.

  • Page 8: Technical Description

    RVZ-500 Operation manual 2. TECHNICAL DESCRIPTION The RVZ-500 is intended for cutting of asphalt Water for sprinkling can be brought either from and concrete floors or road layers when machines-mounted water tank of from external repairing roads, industrial areas, etc.

  • Page 9: Lubricants

    RVZ-500 Operation manual 2.2. Lubricants Use brand lubricants according to the specification below only: - engine oil 15W-40 API SG/CF 4, API SG/CE content - depending on engine HONDA approx. 1,1 ltr 2.3. Identification For communication with the manufacturer (i.e.

  • Page 10: Prior To Starting

    RVZ-500 Operation manual 3. Prior to Starting 3.1. Check - Oil Level It is highly recommended to check regularly the engine oil level even on machines equipped with the oil sensor. Clean the filling hole before checking or adding oil. Wipe dry the dipstick and immerse it in the oil without screwing it in.

  • Page 11: Operation

    RVZ-500 Operation manual 4. Operation 4.1. Starting 4.1.1. Gasoline Engine HONDA 1. Turn the fuel tap into the ON position. 4. Adjust the throttle control lever to idle. 5. Pull out the starter grip slowly till some resistance is felt, then pull vehemently. Do 2.

  • Page 12: Fastening Of The Cutting Disc

    9. The machine can only cut in straight direction. In case the direction must be 4.2.4. Cutting Depth Scale Cutter RVZ-500 has a cutting depth scale. Use the scale as follows: 1. Lower the disc just to touch the ground. In this position, adjust the "zero"...

  • Page 13: Handling , Transport , Storing

    RVZ-500 Operation manual When handling the machine keep safety general safety rules valid for operation of lifting regulation shown in this manual and well as or hoisting equipment. 4.4.1. Manual Handling For manual lifting, cooperation of more than one person is required. Hold the machine by frame or the base plate.

  • Page 14: Work At Low Temperatures

    RVZ-500 Operation manual 4.5.1. Work at Low Temperatures The RVZ-500 cutter is able to work even at low In case that the machine is difficult to start, let it temperatures. Let the engine to warm up warm up at room temperature first.

  • Page 15: Maintenance

    RVZ-500 Operation manual Maintenance The basic activities of maintenance which are NOTE: described in this Manual can be carried out by During the warranty period, no interventions to the designated operator. the engine are allowed, except for prescribed Repairs and adjustments beyond the extent of maintenance.

  • Page 17: Maintenance Schedule

    Asphalt and concrete cutter RVZ-500 Operation manual 5. MAINTENANCE SCHEDULE This maintenance schedule contains only the most important operations. Besides of these operations, carry out maintenance and repairs of the machine as necessary depending on the respective conditions of operation. Check also the engine operation manual.
  • Page 18 Asphalt and concrete cutter RVZ-500 1. FRAME page 18...
  • Page 19 Asphalt and concrete cutter RVZ-500 1. FRAME Position Art. Nr. Description Qty. Dimension 0000030057 Frame 0010030057 Frame 2219500306 Rivet 3010010001 Serial plate 0,5-50x70 page 19...
  • Page 20 Asphalt and concrete cutter RVZ-500 2. DRIVE SYSTEM page 20...
  • Page 21 Asphalt and concrete cutter RVZ-500 2. DRIVE SYSTEM Position Art. Nr. Description Qty. Dimension 0000030062 Drive N.A. 0020030067 Protective cover 0020030071 Belt pulley guard 0020040160 Shaft N.A. 0020040162 Belt pulley I. 0020040163 Belt pulley II. 0020040164 Flange I. 0020040165 Flange II.
  • Page 22 Asphalt and concrete cutter RVZ-500 3.UNDERCARRIAGE page 22...
  • Page 23 Asphalt and concrete cutter RVZ-500 3. UNDERCARRIAGE Position Art. Nr. Description Qty. Dimension 0030030074 Undercarriage 0030060048 Distance bush TR KR 25x2,6-10 0030060049 Distance bush TR KR 25x2,6-6 0030060050 Distance bush TR KR 25x2,6-8 0030060051 Distance bush TR KR 25x2,6-26 2130112035...
  • Page 24 Asphalt and concrete cutter RVZ-500 4. PUSH BAR page 24...
  • Page 25 Asphalt and concrete cutter RVZ-500 4. PUSH BAR Position Art. Nr. Description Qty. Dimension 0040030076 Handlebars 4014014013 Grip PR 22-120 4260000208 Bolt M8 326210025 page 25...
  • Page 26 Asphalt and concrete cutter RVZ-500 5. DEPTH CONTROL page 26...
  • Page 27 Asphalt and concrete cutter RVZ-500 5. DEPTH CONTROL Position Art. Nr. Description Qty. Dimension 0050040188 Lever 0050040192 Bolt 0050040193 2110112040 Bolt M12x40 2140100012 2170200013 Washer 2170200010 Washer 10,5 2174000012 Washer 3120010012 10x70 2178132025 Split pin 3,2x25 3120010017 6x32 3742100801 Grease nipple...
  • Page 28 Asphalt and concrete cutter RVZ-500 6. WATER COOLING SYSTEM page 28...
  • Page 29 Asphalt and concrete cutter RVZ-500 6. WATER COOLING SYSTEM Position Art. Nr. Description Qty. Dimension 0060030079 Tank support 0060040199 Bolt 0060040201 0060040213 Nozzle 2110306012 Bolt M6x12 2140100006 2170200006 Washer 3651001812 Sleeve PR 16 3815232003 Fast coupling 1/2“ 4014435001 Cock 1/2“...
  • Page 30 Asphalt and concrete cutter RVZ-500 page 30...
  • Page 31 Asphalt and concrete cutter RVZ-500 7. POINTER GUIDE Position Art. Nr. Description Qty. Dimension 0070040203 0070040206 Bolt 0070040209 Roller 0070040210 Washer I. 0070040211 Washer II. 0070040212 2110310080 Bolt M10x80 2140100010 2174000010 Washer 10,5 0070060056 Spring PR 162-25 2110308020 Bolt M8x20...
  • Page 32 Asphalt and concrete cutter RVZ-500 9. ACCESSORIES page 32...
  • Page 33 Asphalt and concrete cutter RVZ-500 9. ACCESSORIES Position Art. Nr. Description Qty. Dimension 7640000036 Spanner OK 36 0090060057 Hose I – 350 page 33...

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