Kia RIO 2005 General Information Manual
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Kia RIO 2005 General Information Manual

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Summary of Contents for Kia RIO 2005

  • Page 1 GENERAL...
  • Page 2 GI -2 GENERAL INFORMATION GENERAL IDENTIFICATION NUMBER LOCATIONS EE840C2D Engine number (See page GI - 3) Vehicle Identification number (See page GI - 3) Automatic Transaxle number (See page GI - 4) Manual Transaxle number (See page GI - 4) LAJF001A...

  • Page 3: Paint Code

    CASHMERE BEIGE SOFT GREEN LAJF002A SAPPHIRE 1 - 3 : Make / Vehicle type SUNSET ORANGE - KNE, KNA = Kia Passenger Car TROPICAL RED 4 - 5 : Vehicle Line / Series OLIVE GRAY - DE = PRIDE MIDNIGHT BLACK...

  • Page 4: Engine Identification Number

    GI -4 GENERAL INFORMATION ENGINE IDENTIFICATION NUMBER TRANSMISSION IDENTIFICATION NUMBER MANUAL MANUAL 5 000001 1873 000001 1 2 3 4 5 6~11 AAJF003A Engine fuel AAJF004A - G = Gasoline Model Engine range - R = M5CF1 - 4 = 4 cycle 4 cylinder - P = M5CF2 Engine development order Production year...
  • Page 5 GENERAL GI -5 WARNING / CAUTION LABEL LOCATIONS RADIATOR CAP CAUTION FAN CAUTION AIRDUCT WARNING BATTERY CAUTION SIDE AIRBAG INFORMATION ATTENTION SRS VEHICLE THIS CAR IS EQUIPPED WITH A SUPPLEMENTAL RESTRAINT SYSTEM. TO PROVIDE CONTINED RELIABLITY, CERTAIN ELEMENTS OF THE SUPPLEMENTAL RESTRAINT SYSTEM SHALL BE SERVICED OR REPLACED BY AUTHORIZED DEALER TEN YEARS AFTER VEHICLE LABEL.
  • Page 6 GI -6 GENERAL INFORMATION AIR BAG WARNING / CAUTION LABEL CAUTION AIRBAG : Handing is limited to trained personnel. To be used only in prescribed vehicles. If not propely installed, device may become a dangerous projectile. See serivce manual instruction DRIVE MODULE CAUTION Caution Don't open, remove or transfer to another vehicle.
  • Page 7 GENERAL GI -7 AIR BAG WARNING / CAUTION LABEL (CONT’D) AAJF008A...
  • Page 8 GI -8 GENERAL INFORMATION AIR BAG WARNING / CAUTION LABEL (CONT’D) D : SUPPLEMENTAL RESTRAINT SYSTEM (AIRBAG) INFORMATION A : WARNING • The airbag is a Supplement Restraint SEE OWNER’S MANUAL. System (SRS). This car is equipped a side airbag for each front seat. You must always wear the seat belts.
  • Page 9 GENERAL GI -9 BATTERY CAUTION LABEL DESCRIBTION Wear eye protection when charging or working near a battery. Always provide ventilation when working in an enclosed space. When lifting a plastic-cased battery, excesive pressure on acid to leak resulting in personal injury.

  • Page 10: Lift And Support Points

    GI -10 GENERAL INFORMATION LIFT AND SUPPORT POINTS the luggage area can assist with the weight dis- tribution. • Use the same support points to support the vehi- WARNING cle on safety stands. When heavy rear components such as suspen- sion, fuel tank, spare tire, tailgate and trunk lid Place the lift blocks under the support points as shown are to be removed, place additional weight in the...

  • Page 11: Emergency Towing

    GENERAL GI -11 TOWING EMERGENCY TOWING If the vehicle needs to be towed, call a professional towing There are three propular methods of towing a vehicle : service. Never tow vehicle with just a rope or chain. It is Flat - bed Equipment - The operator loads the vehicle very dangerous.
  • Page 12 GI -12 GENERAL INFORMATION TIGHTENING TORQUE TABLE OF STANDARD PARTS Torque Nm (kg.cm, lb.ft) Bolt nominal Pitch (mm) diameter (mm) Head Mark 4 Head Mark 7 KASD100Y EAKE004F EAKE004G EAKE004E 3 ~ 4 (30 ~ 40, 2.2 ~ 2.9) 5 ~ 6 (50 ~ 60, 3.6 ~ 4.3) 5 ~ 6 (50 ~ 60, 3.6 ~ 4.3) 9 ~ 11 (90 ~ 110, 6.5 ~ 8.0) 1.25...
  • Page 13 GENERAL GI -13 LUBRICANTS RECOMMENDED LUBRICANTS Parts OIL ＆ GREASE STANDARD API SL(SJ) or ABOVE, Engine Oil ILSAC GF-3 and ABOVE Manual transaxle GENUINE PART MTF 75W90 (API GL - 4) Automatic transaxle DIAMOND ATF SP-III, SK ATF SP-III Brake DOT 3, DOT 4 or equivalent Coolant Ethlyene glycol base for aluminium radiator...

  • Page 14: Selection Of Engine Oil

    GI -14 GENERAL INFORMATION SELECTION OF ENGINE OIL RECOMMENDED ILSAC classification : GF-3 OR ABOVE RECOMMENDED API classification : SL(SJ) OR ABOVE RECOMMENDED SAE VISCOSITY GRADES : - 30 - 40 - 50 - 13 - 18 *1 : Recommended regardless of environment. If not available, refer to the recommended SAE viscosity numbers.
  • Page 15 GENERAL GI -15 GENERAL SERVICE INFORMATION REMOVAL OF PARTS PROTECTION OF THE VEHICLE First find the cause of the problem and then determine Always be sure to cover fenders, seats, and floor areas whether removal or disassembly before starting the job. before starting work.
  • Page 16 Arrangement of parts PARTS All disassembled parts should be carefully arranged When replacing parts, use KIA MOTORS genuine parts. for effective reassembly. Be sure to separate and correctly identify the parts to be replaced from those that will be used again.

  • Page 17: Electrical System

    GENERAL GI -17 Plastic nuts ELECTRICAL SYSTEM Be sure to disconnect the battery cable from the neg- ative (-) terminal of the battery. Never pull on the wires when disconnecting connec- tors. Locking connectors will click when the connector is secure.
  • Page 18 GI -18 GENERAL INFORMATION MEASURING BODY DIMENSIONS MEASURING ACTUAL DIMENSIONS Basically, all measurements in this manual are taken These dimensions indicate the actual linear distance with a tracking gauge. between measurement points, and are used as the reference dimensions when a tracking gauge is used When a measuring tape is used, check to be sure for measurement.

  • Page 19: Check Fuses

    GENERAL GI -19 CHECKING CABLES AND WIRES CHECK FUSES Check the terminal for tightness. A blade type fuse test taps provided to allow checking the fuse itself without removing if from the fuse box. The fuse Check terminals and wires for corrosion from battery is good if the test lamp lights up when one lead is con- electrolyte, etc.
  • Page 20 GI -20 GENERAL INFORMATION SERIVICING THE ELECTRICAL SYSTEM Attach the wiring harnesses with clamps so that there is no slack. However, for any harness which passes Prior to servicing the electrical system, be sure to the engine or other vibrating parts of the vehicle, al- turn off the ignition switch and disconnect the battery low some slack within a range that does not allow the ground cable.
  • Page 21 GENERAL GI -21 When installing any parts, be careful not to pinch or The electronic parts used in the computer, relays, etc. damage any of the wiring harness. are readily damaged by heat. If there is a need for service operations that may cause the temperature to exceed 80 C (176 F), remove the electronic parts before hand.
  • Page 22 GI -22 GENERAL INFORMATION When disconnecting a connector, be sure to grip only 10. Connect connectors which have catches by inserting the connector, not the wires. the connectors until they make a clicking sound. EAKE006C EAKE006E Disconnect connector which have catches by press- 11.

  • Page 23: Precautions For Catalytic Converter

    GENERAL GI -23 12. To avoid overloading the wiring, take the electrical cur- PRECAUTIONS FOR CATALYTIC CONVERTER rent load of the optional equipment into consideration, and determine the appropriate wire size. CAUTION If a large amount of unburned gasoline flow into Permissible current the converter, it may overheat and create a fire Noeminal...

  • Page 24: Body - Dimension

    GI -24 GENERAL INFORMATION BODY - DIMENSION 4 DOOR Unit : mm LAJF006A...
  • Page 25 GENERAL GI -25 5 DOOR Unit : mm LAJF007A...

This manual is also suitable for:

Rio 2006

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