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Summary of Contents for KM KMi heater X175
- Page 1 Instructions for use and maintenance...
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Page 2: Table Of Contents
1 TABLE OF CONTENTS Table of contents ..........................2 Introduction ............................. 3 Induction heating principal ..................... 3 Safety instructions ........................... 3 General safety rules ......................... 3 Electrical safety rules ....................... 4 Fire safety rules ........................5 Safety rules for personal protection……………………………………………………………………………………6 Safety rules for using the device ..................... -
Page 3: Introduction
INDUCTION HEATER - 2 INTRODUCTION This device generates alternating current of high frequency. The current passing through a heat- ing coil creates an alternating magnetic field which by using the principle of electromagnetic induction vibrates electrons inside the heated material. The energy of moving electrons is dissipated as heat, which heats the metal in the work field of the instrument. -
Page 4: Electrical Safety Rules
Do not twist or sharply bend the power cord, as it may damage the internal wiring. Never use KMi heater X175 if the power cord shows any signs of damage. Keep the power cord away from heat, oil, sharp edges or moving parts. Never repair the power cord if damaged, the power cord must be replaced. -
Page 5: Fire Safety Rules
Before replacing the applicator /coil/, disconnect KMi heater X175 from the power source /wall outlet. If you are not using KMi heater X175, unplug the power cord from the outlet. CAUTION This product is for class A industrial use. It may cause radio interference in residential, commercial and light industrial environments. -
Page 6: Safety Rules For Personal Protection
AFETY RULES FOR PERSONAL PROTECTION Persons with pacemakers or other metal or electronic surgical implants must not operate with the device KMi heater X175 and must keep a safe distance of at least 1m from the device. When working with KMi heater X175 do not wear any metal objects such as jewellery, rings, watches, necklaces, identification tags, belt buckles, piercing and even clothing with metal parts such as metal rivets, buttons and zippers, etc. -
Page 7: Safety Rules For Using The Device
3.5 S AFETY RULES FOR USING THE DEVICE Do not leave KMi heater X175 unattended when switched on. Make sure that the power supply unit and the handle has an adequate supply of air for cooling. After finishing the work with the KMi heaterX175 do not switch it off immediately but keep it on 6,5minutes to cool down properly. - Page 8 Components 1. Cover of the machine 2. Ergonomic handle for the coils 3. Electric supply cord 4. Connection cord 6. Ventilator 7. LED working light 8. LED info indicator 9. On/OFF button 10. Coil pull in screw 11. Coils – various types...
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Page 9: Technical Data
ECHNICAL DATA TECHNICAL DATA Input voltage 230V +10% -15% 50 Hz Input current max. 8A Input max. 2 kW Power max. 1,75 kW PF (power factor) 0,99 Load factor 1,5 min. 100 % Cover IP 20 Dimensions cm 23,5x18x9,6 Total length cm Weight kg Before usage of the device, check the incoming cable, handle and the handle cable to assure that they are not damaged. -
Page 10: Detachable Coils
5.1 H EATING COILS FRONT ATTACHABLE COILS The standard supplied diameters of front attachable coils are 14-47mm SIDE ATTACHABLE COILS The standard supplied diameters of the side attachable coils are 14-47mm NOTE: The service life of the coils can be increased by cleaning rust, paint, oil etc. from the heated material. -
Page 11: Flat Coil
TIP! For loosening nuts, screws etc., it is not necessary to heat the material until it is red hot. Heat the nut for 5-10 seconds and try to loosen it using a wrench. If it is not possible, heat again for 5-10 seconds and then try loosening using the wrench again. -
Page 12: Flexible Coil
5.4 F LEXIBLE COIL The flexible coil is used for the loosening of axle fitments, stiffened sensors, ball joints etc and in applications where is not possible to use attachable coils. Applications: 1. Connect one end of the coil to the coil holder and secure it by the locking screw Wrap the free end of the conductor over the part which needs to be heated. -
Page 13: Device Indicators
Working light for better visibility of the working material and Working light space. 7 POSSIBLE PROBLEMS AND TROUBLESHOOTING KMi heater X175 is designed and constructed so that when an overload occurs, there is a temporary turning off, which is indicated by the flashing of the LED on the handle. -
Page 14: Storage And Maintenance
The induction coils do not have any thermal protection and thus they are not protected against overload. The operating cycle of the induction coils is set for 1,5 minutes of activity - heating and 1,5 minutes of cooling. If the device stops working, check that it is properly connected with the electric network and also check the plug connector and socket, the fuses or breaker. -
Page 15: Warranty Conditions
ARRANTY Machine warranty period is determined by the manufacturer for 12 months from the sale of machinery buyer. Warranty period begins on the date of de-livery of the machine to the purchaser, or the possible delivery date. The warranty period does not cover expendable parts – coils. Warranty period does not include the period from the application of a legitimate complaint until the machine is repaired. -
Page 16: Disposal Of Used Equipment
10 W ARRANTY SERVICE Warranty service can be performed only by a trained service technician authorised by KM Equipment s.r.o. Before performing warranty repairs it is necessary to check the data of the machine – the date of purchase, serial number, machine type. If the data are not consistent with the conditions for the recognition of warranty repairs, for example, expiry of the warranty period, improper use of the product contrary to the instructions for use, etc., it is not a warranty repair. - Page 17 Induction coil direct Induction coil side PAD coil Focus coil Flexi coil Heating wire...
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Page 18: Consumable Spare Parts
13 C ONSUMABLE SPARE PARTS Number Name Ordering code Induction coil KMI-coil Fastening screws KMI-bolts Handle for the induction coil KMI-handle Cable KMI-cable Cover KMI-side cover... -
Page 19: Meaning Of Used Symbols
14 THE MEANING OF USED SYMBOLS ▪ Usage restriction of the persons with the cardiac stimulator or any other metal or electrical implant! ▪ Usage only by the trained persons! ▪ Danger of explosion! ▪ Danger of fire! ▪ Caution very strong intensity of magnetic field! ▪... -
Page 20: Possible Problems And Troubleshooting
1,5min and the cooling time for overheated. 1,5min. The heated LED light is flashing on RED. The Let the device KMi heater X175 to be cooled down material is not device is overheated. and control it all the time. being heated. -
Page 22: Warranty
Record of the service operation Date of takeover by Date of repair Number of claim protocol Signature service 17 C ERTIFICATES OF QUALITY Producer: KM Equipment s.r.o. Product type: KMi heater X175 Serial number: ……………………………………………………………………………. Date of output control: …………………………………………………………………………. Controlled: ……………………………………………………………………………. -
Page 23: Declaration Of Conformity
18 D ECLARATION OF CONFORMITY Producer: KM Equipment s.r.o. Declare that the product: Induction heater KMi heater X175 This product is determined for the industrial use: 56/2018 Z.z. 127/2016 Z.z. 331/2019 Z.z. verified by the compliance with the standard listed below:... - Page 24 KM Equipment s.r.o. Hradná 577/35 94651 Nesvady Slovakia +421 918 188 128 info@kmequipment.eu www.kmequipment.eu All rights reserved 2020...
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