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Related Manuals for CSI Alfa Laval SolidC-1
Summary of Contents for CSI Alfa Laval SolidC-1
- Page 1 Instruction Manual SolidC Pump 3008-0028 100002858-EN7 2016-10 Original manual...
- Page 2 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
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Page 3: Table Of Contents
6.5. Noise emission ..................7. Parts list and service kits ................7.1. Drawing .................... 7.2. SolidC - Wet end ................. 7.3. SolidC - Motor-dependent parts ..............7.4. SolidC - Shaft seal ................CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 4: Ec Declaration Of Conformity
The person authorised to compile the technical file is the signer of this document Global Product Quality Manager Pump, Valves, Fittings and Tank Equipment Lars Kruse Andersen Title Name Kolding 2013-12-03 Place Date Signature CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 5: Safety
D D a a n n g g e e r r o o u u s s e e l l e e c c t t r r i i c c a a l l v v o o l l t t a a g g e e : : C C a a u u s s t t i i c c a a g g e e n n t t s s : : CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 6: Safety Precautions
A A l l w w a a y y s s ensure that the unit is securely fixed during transportation A A l l w w a a y y s s use original packaging or similar during transportation CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... - Page 7 A A l l w w a a y y s s r r e e a a d d t t h h e e m m a a n n u u a a l l b b e e f f o o r r e e u u s s i i n n g g t t h h e e p p u u m m p p ! ! CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
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Page 8: Unpacking/Delivery
Inspect the pump for visible transport damage. TD 241-003/2 S S t t e e p p 4 4 Always remove the shroud, if fitted, before lifting the pump. TD 241-004/1 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 9: Installation
S S t t e e p p 3 3 Outlet C C o o r r r r e e c c t t ! ! Check that the flow direction is correct. Inlet TD 241-006 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 10: Pre-Use Check
When in doubt, or in the absence of local regulations, please contact your local Alfa Laval sales company. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 11: Operation
D D o o n n o o t t a a l l l l o o w w t t o o r r u u n n d d r r y y Correct! TD 241-075 Wrong CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... - Page 12 Reduce the capacity and the power consumption by means of: - Throttling the pressure side of the pump. - Reducing the impeller diameter. - Reducing the speed of the motor. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
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Page 13: Trouble Shooting
- Change rubber grade - Abrasive particles in the liquid - Select stationary and rotating seal ring in silicon carbide/silicon carbide Incorrect rubber grade Leaking O-ring seals Change rubber grade CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 14: Recommended Cleaning
A A l l w w a a y y s s rinse well with clean water after using a cleaning agent. N N O O T T E E The cleaning agents must be stored/disposed of in accordance with current regulations/directives. 3013-0153 Water Cleaning agent CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 15: Maintenance
N N o o t t e e : : If the pump is supplied with FEP O-rings, Alfa Laval recommends that the casing O-ring is replaced during pump maintenance. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 16: Cleaning Procedure
7. Should the swab test fail, repeat steps 2 to 6 above until swab test is passed. Should swab testing continue to fail, or time is of the essence, install a new (spare) stub shaft (7). CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 17: Dismantling Of Pump/Shaft Seals
S S t t e e p p 5 5 1. Pull off the O-ring (26) from back plate (25). 2. Unscrew nuts (20) and remove washers (21) and the back plate. TD 241-023/1 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... - Page 18 3. Remove O-ring (12) from stationary seal ring (11). 4. Remove complete shaft seal from stub shaft. 5. Remove spring (13) and rotating seal ring (14) from the drive ring (10). TD 241-076/1 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
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Page 19: Assembly Of Pump/Single Shaft Seal
3. Fit washers (21) and nuts (22). TD 241-027/1 S S t t e e p p 6 6 Lubricate O-ring (26) and slide it onto back plate (25). TD 241-028/1 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... - Page 20 C C A A U U T T I I O O N N Ensure that the driver on the drive ring enters the notch in the rotating seal ring. TD 241-076/2 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
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Page 21: Assembly Of Pump/Flushed Shaft Seal
S S t t e e p p 5 5 Fit complete shaft seal on stub shaft (7) so that Connex pin on the stub shaft enters the notch in drive ring (10). TD 241-032/1 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... - Page 22 1. Screw tubes (42) into seal housing (40). 2. Tighten with a spanner. TD 241-020/2 S S t t e e p p 1 1 0 0 Fit covers. TD 241-019_5 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
- Page 23 * : Relates to the shaft seal. S S t t e e p p 1 1 1 1 Fit pump casing (29), clamps, spring washers and tighten screws (55). TD 241-012/2 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
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Page 24: Adjustment Of Shaft
(25) is correct by using the tool supplied ((1 mm). 0.039”) TD 241-037/1 S S t t e e p p 6 6 Tighten screws (61) evenly to 18 Nm (13.3 lbf-ft). TD 241-036/1 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 25: Technical Data
1.0 - 30 Hp Motor sizes (kW), 50 Hz 1.1 - 22 kW Motor sizes (kW), 60 Hz 1.3 - 25 kW For further information - see PD sheet. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 26: Technical Data
2 2 2 2 k k W W Weight can vary depending of configuration. Weight is only to be seen as a reference value during handling, transporting and packaging. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 27: Noise Emission
Therefore it is important to consider the noise level from the total system and take the necessary precautions with regard to personal safety if required. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... -
Page 28: Parts List And Service Kits
The drawing shows SolidC pump, sanitary version. 7.1 Drawing TD241-041_2 US legs are different to the ones shown. For further information, see spare parts catalogue. 3001-0058 TD241-040_2 Flushed shaft seal Single shaft seal CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... - Page 29 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
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Page 30: Solidc - Wet End
7 Parts list and service kits The drawing shows SolidC pump, sanitary version. 7.2 SolidC - Wet end 13 15 22 17 TD 241-044 20 21 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... - Page 31 P P a a r r t t s s l l i i s s t t Pos. Denomination Washer Back plate O-ring for casing ♦ Pump casing Impeller screw Impeller O-ring for impeller screw ♦ Clamp set CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
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Page 32: Solidc - Motor-Dependent Parts
7 Parts list and service kits The drawing shows SolidC pump, sanitary version. 7.3 SolidC - Motor-dependent parts 13 15 22 17 TD 241-044 20 21 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... - Page 33 Nut for legs Spring washer for legs Screw for legs Washer for legs Spacer for legs Comp. ring Screw for comp. ring Nut for legs Washer for legs Washer for legs CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
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Page 34: Solidc - Shaft Seal
7 Parts list and service kits The drawing shows SolidC pump, sanitary version. 7.4 SolidC - Shaft seal 13 15 22 17 TD 241-044 20 21 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411... - Page 35 9 9 6 6 1 1 1 1 9 9 2 2 2 2 8 8 4 4 1 1 9 9 6 6 1 1 1 1 9 9 2 2 2 2 8 8 4 4 2 2 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
- Page 36 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
- Page 37 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
- Page 38 (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB. Alfa Laval Corporate AB will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
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