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Zoeller 71 Series Repair Manual
Zoeller 71 Series Repair Manual

Zoeller 71 Series Repair Manual

Submersible grinder units

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NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
71 SERIES SUBMERSIBLE GRINDER UNITS
Since 1939 the name Zoeller
submersible dewatering and sewage pumps. The same high quality
workmanship and easy maintenance design has been incorporated
into this line of heavy-duty submersible grinder pumps.
This manual incorporates the parts list and repair instructions into
one document to aid in the ownership of a Zoeller
wastewater product. Please read and review this manual before repairing

Table of Contents

Safety Instructions ....................................................................... 1
Replacement Parts List ............................................................2-3
Disassembly Procedures ............................................................. 4
Assembly Procedures ...............................................................5-6
Pump Wiring Diagrams ................................................................ 7
Service Checklist .......................................................................... 8
To Order Replacement Parts
PLEASE FURNISH THE FOLLOWING INFORMATION:
• Model Number
• Part Number of Pump
• Serial Number
• System Voltage
• Replacement Part Number and Description. (refer to pages 2 & 3)
Short Term Storage
Storage of six months or less will not damage the submersible pump.
However, to ensure the best possible protection, the following is
advised:
• Store pump inside whenever possible or cover with some type of
protective covering.
• Tape or seal in plastic bag the terminal ends of wire leads.
• Spray coat unpainted surfaces with rust-inhibiting oil.
• See ZM1789-Owner's Manual before start-up.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
REPAIR MANUAL
has represented the standard for
®
submersible grinder
®
© Copyright 2020 Zoeller
the product. Follow the steps and procedures listed on ZM1074 for a
proper start-up upon installation. Many items contained within, when
followed correctly, will not only ensure a long and problem-free life for
the pump, but also save time and money during installation. Reference
ZM1789 for owner's manual on 71 Series Pumps. Should further
assistance be necessary please call our Product Support Department
at 1-800-928-PUMP (7867).

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
Co. All rights reserved.
®
SECTION: Z4.20.150
ZM1788
Supersedes
Visit our website:
zoellerengineered.com
1120
0714

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Summary of Contents for Zoeller 71 Series

  • Page 1: Table Of Contents

    Reference This manual incorporates the parts list and repair instructions into ZM1789 for owner’s manual on 71 Series Pumps. Should further one document to aid in the ownership of a Zoeller submersible grinder ®...
  • Page 2: Replacement Parts List

    ZEPA0499 © Copyright 2020 Zoeller Co. All rights reserved. ®...
  • Page 3 71 SERIES GRINDER PARTS LIST NUMBER DESCRIPTION QTY. PART NO. PLUG 011162 SCREWS 006451 WASHER, LOCK 004497 COVER (see job folder for BOM) small or large power cord hole. CORD SEAL (see job folder for BOM) 12 or 8 ga.
  • Page 4: Disassembly Procedures

    NOTE: While the pump is dismantled, all gaskets, seal rings and retaining to chip as chips may fall into motor. rings should be checked for wear and deterioration. Replace all worn items. Ensure that all parts are thoroughly cleaned before assembly. © Copyright 2020 Zoeller Co. All rights reserved. ®...
  • Page 5: Assembly Procedures

    NOTE: The small arrow heads on the castings are to be aligned for proper cutter must be flat within 0.001". If the plate has been surface ground, it orientation. will be necessary to remove shims to compensate for the material removed © Copyright 2020 Zoeller Co. All rights reserved. ®...
  • Page 6 4. While pump is on it’s side place approximately one quart of oil in motor housing. (Use the same oil as used in the seal cavity.) 5. Set the pump upright and finish filling the motor chamber with oil until it © Copyright 2020 Zoeller Co. All rights reserved. ®...
  • Page 7: Pump Wiring Diagrams

    CHAMBER 330K OHMS RESISTANCE (BEFORE 6/2000 N/O) (BEFORE 6/2000 N/O) B00488 B00487 WIRING COMPONENT LAYOUT START KITS AND COMPONENTS SINGLE PHASE 71 SERIES GRINDER FOR SINGLE PHASE 71 SERIES GRINDER 230 VAC 1ø PUMP MAIN GREEN START PART# DESCRIPTION 10-1011...
  • Page 8: Service Checklist

    - Abrasive material & chemical, deteriorated impeller and pump housing If the above check list does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump. © Copyright 2020 Zoeller Co. All rights reserved. ®...

This manual is also suitable for:

Zm178871107111