Related Manuals for Veolia Orion II 500
Summary of Contents for Veolia Orion II 500
- Page 1 SERVICE MANUAL ORION II NON HWS SOFTENERS Orion II 500 – 6000 Non HWS Softener Service Manual ORION 500 – 6000 Standard Softeners Page 1 of 31 DOMAON0101 Issue A June 08...
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Page 2: Table Of Contents
SERVICE MANUAL ORION II NON HWS SOFTENERS TABLE OF CONTENTS HEALTH AND SAFETY RECOMMENDATIONS ..............4 CHEMICALS ............................4 ELECTRICITY ........................... 4 EMERGENCY SHUTDOWN ......................4 AIR AND WATER PRESSURE ......................4 ION EXCHANGE RESINS ......................... 4 TECHNICAL SPECIFICATIONS ..................5 CAPACITY DATA –SOFTENER OPTION (BES) ................ - Page 3 SERVICE MANUAL ORION II NON HWS SOFTENERS CALCULATING THE INTER REGENERATION VOLUMES ............25 SETTING / CHECKING THE BRINE VALVE FLOAT LEVEL ............26 INITIAL FILLING WITH SALT ......................27 6.10 PRE-SERVICE REGENERATION ....................27 OPERATION AND MAINTENANCE .................. 28 INTRODUCTION ..........................
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Page 4: Health And Safety Recommendations
NON HWS SOFTENERS 1 HEALTH AND SAFETY RECOMMENDATIONS Use caution when working on Veolia WaterWater equipment. The following items are likely to present possible hazards - chemicals, ion exchange resins, electricity, air pressure and water pressure. Please ensure personnel are familiar with these hazards and that adequate precautions are maintained. -
Page 5: Technical Specifications
SERVICE MANUAL ORION II NON HWS SOFTENERS 2 TECHNICAL SPECIFICATIONS 2.1 CAPACITY DATA –SOFTENER OPTION (BES) ORION II Model No. 500&1000 2000 4000 6000 Model Number Units Multiport Valve Type SIATA Maximum Service Flow 12.5 Rate gal/h 1100 1717 3302 Capacity per regeneration 6.75 12.5... -
Page 6: Capacity Data -Carbosoft Option (Cbes)
SERVICE MANUAL ORION II NON HWS SOFTENERS 2.2 CAPACITY DATA –CARBOSOFT OPTION (CBES) ORION II Model No. 500&1000 2000 4000 6000 Model Number Units Multiport Valve Type Maximum Service Flow 12.5 Rate US gal/h 1321 1717 3302 Capacity per regeneration 12.9 (approx) as CaCO3 Capacity (at 200mg/l total... -
Page 7: Operating Parameters
SERVICE MANUAL ORION II NON HWS SOFTENERS 2.3 OPERATING PARAMETERS ORION II MODEL 500 &1000 2000 4000 6000 Model Number Units Max service flow rate (each unit) 12.5 Resin volume ( BES) litres Resin volume (CBES) litres Activated Carbon Volume (CBES) litres Activated Carbon Weight, dry Backwash flowrate, nominal... -
Page 8: Feedwater Limits
Iron mg/l <0.2 Manganese mg/l <0.1 Where the feed water total hardness exceeds this limit please contact Veolia Water for advice. 2.5 SALT SPECIFICATIONS In order to ensure optimum performance from the water softener it is important to always use a high quality salt (Sodium Chloride, [NaCl]) for regeneration. Only compacted (tablet) salt for use in water softeners should be used in the saturator. -
Page 9: Softener Main Components
SERVICE MANUAL ORION II NON HWS SOFTENERS 3 SOFTENER MAIN COMPONENTS 3.1 VESSELS Free standing glass reinforced plastic (GRP), high density polyethylene lined composite vessel. The vessel holds the Softening Ion exchange resin in BES Models and both Softening Ion exchange resin and Granular Activated Carbon in CBES models 3.2 SOFTENING RESIN A charge of premium grade uniform bead size, strong acid cation resin. -
Page 10: Process And Equipment Description
SERVICE MANUAL ORION II NON HWS SOFTENERS 4 PROCESS AND EQUIPMENT DESCRIPTION Each Orion is fitted with two softeners. These are designed to be fed with a pressurised supply of Potable water. Under normal operation the two units operate in series. When a unit is regenerated it is taken out of service during the regeneration process an internal by- pass in the Multiport valves (MCV), (VA10-01 and VA 10-03) allows both the regeneration of one unit and a continuous supply of softened water to be supplied... -
Page 11: Brining
SERVICE MANUAL ORION II NON HWS SOFTENERS cycle and if not removed may ultimately cause blockage of the bed. It will also assist in removing any fines resulting from broken resin beads and reclassify the resin bed. The backwash is controlled by a flow controller which ensures a consistent rate of flow, the backwash water is then directed to drain via the rinse drain connection. -
Page 12: Position Of The Siata 132 Valve During Service And Regeneration Stages
SERVICE MANUAL ORION II NON HWS SOFTENERS 4.2.6 Position of the SIATA 132 Valve during Service and Regeneration stages Orion 500 - 2000 E = Inlet, U = Outlet, S/D = Drain, A.C = Top of Vessel, B.C = Bottom of Vessel ORION 500 –... -
Page 13: Pneumatic Connections To The Siata 132 Multiport Valves
SERVICE MANUAL ORION II NON HWS SOFTENERS 4.2.7 Pneumatic connections to the SIATA 132 Multiport Valves Orion 500 – 2000 Each Softener (BES) or Carbosoft (CBES) unit contains one SIATA 132 type multiport valve and one normally closed diaphragm valve. These valves are controlled by pneumatic pressure via solenoid valves located in the control cabinet. -
Page 14: Position Of The Siata 250 Valve During Service And Regeneration Stages
SERVICE MANUAL ORION II NON HWS SOFTENERS 4.2.8 Position of the SIATA 250 Valve during Service and Regeneration stages Orion 4000 - 6000 E = INLET, U = OUTLET, S/D = DRAIN, A.C = TOP OF VESSEL, B.C = BOTTOM OF VESSEL NOTE: THE VALVE CONTAINS A BACKWASH VALVE, NOT A P VALVE ORION 500 –... - Page 15 SERVICE MANUAL ORION II NON HWS SOFTENERS ORION 500 – 6000 Standard Softeners Page 15 of 31 DOMAON0101 Issue A June 08...
- Page 16 SERVICE MANUAL ORION II NON HWS SOFTENERS ORION 500 – 6000 Standard Softeners Page 16 of 31 DOMAON0101 Issue A June 08...
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Page 17: Pneumatic Connections To The Siata 250 Multiport Valves
SERVICE MANUAL ORION II NON HWS SOFTENERS 4.2.9 Pneumatic connections to the SIATA 250 Multiport Valves. Orion 4000 – 6000 Each Softener (BES) or Carbosoft (CBES) unit contains one SIATA 250 type multiport valve and one normally closed diaphragm valve. These valves are controlled by pneumatic pressure via solenoid valves located in the control cabinet. -
Page 18: Installation
SERVICE MANUAL ORION II NON HWS SOFTENERS 5 INSTALLATION The Softeners are normally supplied mounted on the Orion unit complete with pipe work. 5.1 INITIAL CHECKS It is essential that the following Checks and actions be carried out: All components and media have been supplied and are in a serviceable condition. ... -
Page 19: Salt Storage Tanks, Salt Saturators
SERVICE MANUAL ORION II NON HWS SOFTENERS 5.3 SALT STORAGE TANKS, SALT SATURATORS Depending on the equipment chosen on of the following Brine Tank options will be supplied with the unit – TK15-01 TK16-01 & TK16-02 TK17-01 & TK17-02 Place the tank or tanks as close as possible to the Orion Softeners so that the two brine draw-off and refill tubes (supplied with the salt tank), can be connected to the ejectors using the push in type connectors on the brine valves and ejector bodies. -
Page 20: Commissioning And Operating Procedures
ORION II NON HWS SOFTENERS 6 COMMISSIONING AND OPERATING PROCEDURES Commissioning should normally be carried out by a Veolia Water Commissioning or Service Engineer. The Multiport control valves (VA11-03 and VA 11-04) have a serial number label attached to the inside of the backplate. Valve 1 fits on Vessel 1. Please note this before removing the valves. -
Page 21: Initial Backwashing The Gac
SERVICE MANUAL ORION II NON HWS SOFTENERS Mark the position of the control valve relative to the vessel before removing them so that it can be refitted to the same degree of tightness. Carefully remove all the pipe connections associated with the CarboSoft units in order to be able to remove the Multi-port Valves from each of the vessels. -
Page 22: Gac Commissioning Backwash Flow Rates
SERVICE MANUAL ORION II NON HWS SOFTENERS 6.4.2 GAC Commissioning Backwash Flow rates ORION MODEL Units 500& 2000 4000 6000 1000 BES Model Ref. 132/80 132/135 250/250 250/350 CBES Model. Ref. 132/50 132/75 250/135 250/215 Tank Size DIA" X Inches 13 X 54 16 x65 21x60... -
Page 23: Standard Softener
SERVICE MANUAL ORION II NON HWS SOFTENERS 6.5.2 Standard Softener The Multiport control valves (VA10-13 and VA11-03) have a serial number label attached to the inside of the backplate. Valve 1 fits on Vessel 1. Please note this before removing the valves. The valves should always be refitted onto the correct vessel. -
Page 24: Rinsing The Media
SERVICE MANUAL ORION II NON HWS SOFTENERS With the feed water supply at no greater than 4 barg, crack open V1 to allow the vessel to fill with water. The vessel will be full when effluent can be seen from the drain line. Slowly increase the flow rate until the flow is approximately the lower of the backwash flows given in the table. -
Page 25: Calculating The Inter Regeneration Volumes
SERVICE MANUAL ORION II NON HWS SOFTENERS CALCULATING THE INTER REGENERATION VOLUMES The resin in a water softener will retain a certain capacity of hardness before requiring regeneration. Therefore, the volume of water that can be treated depends upon its hardness. -
Page 26: Setting / Checking The Brine Valve Float Level
SERVICE MANUAL ORION II NON HWS SOFTENERS Inter-Regen Capacity = (1000 x 4500)/201 = 22400 litres / regeneration The softener capacity should be entered into the PLC using the System Config – Other screen. 6.8 SETTING / CHECKING THE BRINE VALVE FLOAT LEVEL The brine tank(s) should be set up as shown in the table below: Orion Model 1000... -
Page 27: Initial Filling With Salt
SERVICE MANUAL ORION II NON HWS SOFTENERS 6.9 INITIAL FILLING WITH SALT Fill the Salt Tank with water until the level is about 100mm above the level of the salt platform. Carefully pour clean salt into the Salt Tank, (making sure that salt is kept out of the well containing the brine valve / suction tube) until it is level with the top mark on the side of the tank. -
Page 28: Operation And Maintenance
If the brining level requires changing this can be achieved by adjusting the float either up or down a small amount. Adjustment of regeneration times will also be required if this action is carried out, please consult Veolia Water Service for assistance if this is thought to be necessary. -
Page 29: General Maintenance
Inspect the salt saturator and top-up as required. Check quality of softened water during normal service, A test kit can be obtained from Veolia Water, part number TOKIGU0175. Hard water during service can occur for a number of reasons, the most common being... -
Page 30: Fault Finding Procedure
SERVICE MANUAL ORION II NON HWS SOFTENERS 9 FAULT FINDING PROCEDURE PROBLEM CAUSE REMEDY Alarm from softener(s) on Sensor(s) not regenerated Add salt as required. No salt in saturator. Low Allow to saturate and initiate a salt alarm not actioned manual regeneration Alarm from softener(s) on Insufficient water pressure... -
Page 31: Orion 500 - 6000 Standard Softeners
SERVICE MANUAL ORION II NON HWS SOFTENERS PROBLEM CAUSE REMEDY Water pours from drain Valve stopped in Check valve operation. during service run. regeneration position. Low capacity before Brine tank low or out of salt. Refill with correct grade of salt. regeneration.
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