Table of Contents
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Table of Contents
Related Manuals for Omni Cresco
Summary of Contents for Omni Cresco
- Page 1 Omni Cresco...
- Page 2 With a view to continuous improvement of this machine’s functions, some of its components and/or characteristics could be modified without notice and without prejudice to the validity of this document. If differences are found between the contents of this manual and the actual machine operation, please communicate them to the builder. CRESCO UCP REV10...
- Page 3 Qualified maintenance technicians, as well as possessing the listed characteristics, must be adequately trained in the mechanic and electrical sector. CRESCO UCP REV10...
- Page 4 The machine controls are set on a control panel located in the column, in a position easily accessible to the operator. The control panel position allows control devices to be located: away from dangerous areas of the machine; away from the work area of the machine; near emergency stop devices. CRESCO UCP REV10...
- Page 5 FILM TENSION ADJUSTMENT BOTTOM WRAPPING ADJUSTMENT MANUAL CONTROL AND CARRIAGE DESCENT SETTING MANUAL CONTROL MANUAL CONTROL AND TABLE WRAPPING AND CARRIAGE ROTATION SETTING ASCENT SETTING ADJUSTMENT The control devices are divided into: mechanical actuators (buttons); information devices. CRESCO UCP REV10...
- Page 6 START When the machine is in PROGRAMMING mode (RECORD…), it select the way of starting for the PLAY BACK cycle (see Play Back section for more informations) CRESCO UCP REV10...
- Page 7 (“play back” cycle) and SAVE associate an identification. Press LOAD to recall and load a data set or a customized cycle (“play back” cycle). The load menu begins with custom cycles LOAD (Pr1-Pr9) and continues with Play Back cycles (rEc1-rEc9). CRESCO UCP REV10...
- Page 8 JOG - buttons. When selected (LED light on), the value set for FILM TENSION (percentage) appears on FILM TENSION the display. ADJUSTMENT (BUTTON AND LED) The value can be changed using the JOG + and JOG - buttons. CRESCO UCP REV10...
- Page 9 Press AUT-MAN-OK to select the menu to be displayed and to enter the following display / setting level, or to confirm a set value. Press PRG-ESC to exit a menu or parameter, to go back to a previous level, or to cancel an inserted value. CRESCO UCP REV10...
- Page 10 As soon as the software version appears on the control panel display, press the buttons START and AUT-MAN at the same time. Use JOG + and JOG - to scroll the parameters list and choose the one to be changed. CRESCO UCP REV10...
- Page 11 Use JOG + and JOG - to set the parameter value. Press AUT-MAN to save the new set value. 5 PARAMETERS DESCRIPTIONS N = Standard M = Motus TP = Cresco TP NAME CYCLE PARAMETERS DESCRIPTION Number of revolutions of the table, when the wrapping...
- Page 12 Reset 1 Position (in %), in which the first slowdown is carried out During braking, the position of the table Reset 2 Position (in %), in which the second slowdown is carried out CRESCO UCP REV10...
- Page 13 10.0 10.0 for this amount of time. (in sec). Used only in the “Stretch Sheet cycle” Table rotation speed of the table during the Reset Speed stage, in which the table places itself on zero. (RPM) CRESCO UCP REV10...
- Page 14 1=1dsec (0,1sec) … 100 100 20 20 100=100dsec (10sec) Braking duration cc: 1=1dsec (0,1sec) … 100 100 10 10 100=100dsec (10sec) Braking intensity cc: 100 100 10 10 1=1% … 100=100% Speed inversion control , 0=std , 1=reversed CRESCO UCP REV10...
- Page 15 Braking intensity cc: 100 100 10 10 1=1% … 100=100% Speed inversion control , 0=std , 1=reversed I2T "thermal" (°C) 100 100 25 25 Braking intensity cc from a standing position: 1=1% … 100 100 15 15 100=100% CRESCO UCP REV10...
- Page 16 The machine has been programmed to carry out different wrapping cycles. The operator shall select the cycle which corresponds best to the characteristics of the load to be wrapped. Select the cycle type to be carried out and set the parameter values according to the specific needs. CRESCO UCP REV10...
- Page 17 START to restart the cycle from the point where it was stopped. If you wish to exit the cycle during the Pause mode, it is necessary to press Stop again and an acoustic signal is emitted. Accordingly, the Reset will be required. CRESCO UCP REV10...
- Page 18 Press the START button to continue the cycle being carried out before the emergency stop. By pressing only the START button after the emergency button has been reset, the machine cannot be restarted. CRESCO UCP REV10...
- Page 19 Select the cycle type to be carried out and set the parameter values according to the specific needs. Repeatedly press the PRG button (with the machine in AUT) to select the wrapping cycle to be performed. CRESCO UCP REV10...
- Page 20 The speed set in this last revolution and the reset one (G17) as well as the tension of the film is set as tension of the last revolution (G14) g) At the end of the wrapping cycle the machine automatically stops in the unload position of the product. CRESCO UCP REV10...
- Page 21 Once the low revolutions end (C1), the carriage goes up at the speed (C5) c) From when the pallet is no longer found, the extra length time is clocked (G10) d) Once the time has elapsed, the carriage goes down for the descent time (G16) and the CRESCO UCP REV10...
- Page 22 Press the Save key, or AUT-MAN-OK and use the buttons + and – to move along the menu. Once the key is pressed, the machine warns with a double acoustic signal (double beep), then the command has not been carried out, because this button is deactivated. CRESCO UCP REV10...
- Page 23 The machine can carry out nine different non-standard wrapping cycles, which are totally user- configured. The cycles are characterised by a sequence of operations and by their duration. These operations and their duration are decided by the user through a saving procedure in the “PLAY BACK” cycle. CRESCO UCP REV10...
- Page 24 “StP” is displayed as well as the number of steps, matching with the commands, ordered by the user. Moment by moment, the machine detects the movement sequence, their duration and the time elapsing between one movement and the next one. CRESCO UCP REV10...
- Page 25 An acoustic signal confirms the saving and the display will show (in an alternating mode) the total number of processed pallets and the Play Back cycle, which has just been saved with the wording “PLY-“ and the number of the position, where it has been saved. CRESCO UCP REV10...
- Page 26 When the Play Back cycle is running, it is possible to modify the value of the Manual stretch (G4) pressing the appropriate button. If LOAD and START buttons are pressed accidentally, press RESET to cancel the operation CRESCO UCP REV10...
- Page 27 INCLUDING REGISTER PARAMETERS, DATA SETS AND “PLAY BACK” CYCLES. Turn the main switch to power up the machine. As soon as the software version appears on the control panel display, press the buttons START and CARRIAGE DESCENT at the same time. CRESCO UCP REV10...
- Page 28 Problem in the EEProm memory (contact Err03 EE KO assistance) Absorption too high side 24V output for digital Err04 Corto24In inputs. Problem with inverter communication Err05 Inverter Communication Error (contact assistance) Problem with stuck power relay Err06 Stuck Relay (contact assistance) CRESCO UCP REV10...
- Page 29 If the carriage safety limit switch is pressed due to an obstacle, then, the carriage blocks instantly and goes up until the limit switch is unblocked and the machine passes automatically in the Manual mode. The display shows the wording “-SiC-“ and a prolonged acoustic warning is emitted. CRESCO UCP REV10...
- Page 30 2. Check that the limit switches under the table work properly. 3. Contact the manufacturer. 1. Check that the programming selector is in the standard position The machine is blocked (yellow led off). 2. Contact the manufacturer. CRESCO UCP REV10...
- Page 31 Please find below a list of the warning pictograms and plates located on the carriage . The plates and pictograms are located as shown in the picture. OPERATIONAL DEVICES The standard film roll carriage is equipped with a pallet height detection photocell. CRESCO UCP REV10...
- Page 32 The electrical components are protected by a casing fixed to the carriage. INSERTING A NEW FILM COIL To insert a new film coil in the carriage, act in the following way: Phase 1: Insert the new film coil in the coil holder. CRESCO UCP REV10...
- Page 33 Phase 2: Pass the film end through the carriage rollers, as shown in the picture. The following picture shows all film passages through the rollers. CRESCO UCP REV10...
- Page 34 Please find below a list of the warning pictograms and plates located on the carriage. The plates and pictograms are located as shown in the picture. CRESCO UCP REV10...
- Page 35 OPERATIONAL DEVICES The power pre-stretch carriage is equipped with a pallet height detection photocell. The electrical components are protected by a casing fixed to the carriage. CRESCO UCP REV10...
- Page 36 Phase 1: Insert the new film coil in the coil holder. Phase 2: After opening the carriage door, pass the film end on the steel roller as shown in the picture. Pass the film end through the carriage rollers, as shown in the picture. CRESCO UCP REV10...
- Page 37 Phase 3 Pass the film end on the carriage rollers, as shown in the picture and close the door. The following picture shows all film passages through the rollers. CRESCO UCP REV10...
- Page 38 THE INVERTER PARAMETERS MUST ONLY BE CHANGED BY EXPERIENCED STAFF, WITH A DEEP KNOWLEDGE OF THE MACHINE AND OF THE PARAMETERS MEANING. WRONG SETTINGS MY LEAD TO MALFUNCTIONS, BLOCKS AND IMPOSSIBILITY TO USE THE MACHINE. CRESCO UCP REV10...
- Page 39 Value y1 of analog input scaling [%] -99999 - 99999 P759 Value x2 of analog input scaling -20 - 20 P760 Value y2 of analog input scaling [%] -99999 - 99999 P761 Width of analog input deadband 0 - 20 CRESCO UCP REV10...
- Page 40 Omni Group has been Engineering to Perfection Packaging Solutions for over 25 years. The Omni Brand is renowned for providing quality and customised Packaging Solutions as a result of continual innovation and development to perfect its whole range. As specialists in pallet load containment and end of line packing solutions, you can rely on us as the industry experts.
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