Summary of Contents for MG Energy Systems MGHE240100
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MGHE240200, MGHE241200, MGHE242200 (HE 200Ah) MGHE240300, MGHE241300, MGHE242300 (HE 300Ah) MG Energy Systems B.V. Revision: Date: 11-01-2021 MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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MG ENERGY SYSTEMS B.V. PRODUCTS DESCRIBED HERE IN. MG Energy Systems B.V. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication and may not reflect the product at all times in the future.
State-of-Health; is a figure of merit of the condition of a battery (or a cell, or a battery pack), compared to its ideal conditions. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Innovation in energy storage MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
There is a risk of electrocution and burns when working on higher voltage systems without proper protective gear and special training. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Working on higher voltages requires specific training and certification. Instructions and training can be carried out by MG Energy Systems B.V. by order of the user company. Non-compliance risks Failure to comply with all safety precautions can result in the following conditions: ...
Check the MG Master LV or MG Master HV manual for storage of a connected system. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Power cables and connectors (details can be found in chapter 6.2.3). Communication cables and connectors (details can be found in chapter 6.2). MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Low voltage solutions: 24 V up to 96 V; High voltage solutions: Up to 460 V; RJ45 or M12 CAN-Bus connector options; MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
MG Master LV, please refer to the data sheet and manual. Figure 1 – Example 24 V Marine energy system MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
MG Master HV, please refer to the data sheet and manual. Figure 2 – Example 460 VDC propulsion system MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
An overview of every battery model is shown below. For dimension check chapter 12.1. MGHE240100, MGHE241100, MGHE242100 (HE 100Ah) Rear Front Side MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Innovation in energy storage MGHE240150, MGHE241150, MGHE242150 (HE 150Ah) Rear Front Side MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Innovation in energy storage MGHE240200, MGHE241200, MGHE242200 (HE 200Ah) Rear Front Side MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Innovation in energy storage MGHE240300, MGHE241300, MGHE242300 (HE 300Ah) Rear Front Side MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Do not use sensor/actor cables. They often don’t have any twisted pairs and are therefore not suitable for this application. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
The positive battery pole contains a protection fuse. This fuse is a CF8 fuse. See chapter 8.5 for the replacement procedure. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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58 V. This dummy fuse is actually a complete battery pole that replaces the battery pole with fuse holder. See chapter 8.5 for the replacement procedure. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Battery module is in bootloader mode. Updating firmware is in progress. Battery modules is Off. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Take into account the heat rejection of other equipment in the same space of the batteries. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Heat rejection 0.5 C = 135 W 1 C = 540 W 2 C = 2160 W MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Noise HE 100Ah 82,2 m 39 dBA HE 200Ah and HE 150Ah 94,8 m 39 dBA MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
The battery module may be placed upwards and on its side. Figure 8 shows the possible positions that are allowed. Figure 8 - Mounting position MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Some example are shown below. NOTICE: Mounting brackets or straps are not within the scope of delivery. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
This will give the air cooling sufficient flow to cool the battery module. Figure 10 - Battery spacing requirements Figure 11 - Space requirements air flow MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Isolation foam. Margin space from bottom or floor. Top ingress protection cover HE Series (article number: MG4000267) MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Figure 12 shows the most basic parallel connection that is possible. The power connection of each battery is directly connected to a Master LV. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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1. Paralleling at the battery modules. 2. Paralleling using the Distributor LV. 3. Paralleling using a custom bus bar connection system. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Do not create groups larger than five batteries; Only use this method in 24 V or 48 V systems; MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Figure 14 shows the same paralleling method, but used for a 48 V system where battery modules are connected in series. Figure 14 - Example of 48 V system with paralleled groups MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Figure 15 shows an example of paralleling battery modules using the MG Distributor LV’s. Figure 15 - Example of parallel connection with MG Distributor LV's MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
ELECTRICAL SHOCK and the applicable signs according to the local rules and regulation. NOTICE: Some regulations require a manual battery or safety disconnect. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
This is the voltage setting for one battery. Multiply this by the number of batteries in series for system voltages > 24 VDC. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
During installation a check form needs to be used to log the installation procedure. This log will be checked during commissioning. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Cable lug connected with nut and washer in between. Cable lug with washer in between Figure 18 - Battery pole connection MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Stacking of multiple cable lugs is possible however we strongly advise against it. Connection resistance increases which, in time, might lead to excessive heat generation. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Use the termination resistors delivered with the MG Master BMS. party termination resistors could damage the devices, because pinning could be different. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
1. Place at three corners, and stretch to last corner 2. Press the last corner until it snaps in place MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Removing the cover 1. Pull one corner away from the battery 2. Lift the cover to release it. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Do not remove the flap because it prevents water drips of entering the battery module or cable. Figure 21 - Example to cutting out cable release. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Figure 22 - Overview of negative and positive battery pole. Replacement instructions 1. Remove the power cable from the + pole of the battery module. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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5. Connect the power cables with the instructions of chapter 8.4.1. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
MG Master HV. If no commissioning procedure is available in the manual, contact MG Energy Systems. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Batteries must not be mixed with domestic or industrial waste. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
+20 sec. Clear < 60 °C 20 sec. Over temperature critical Failsafe >= 80 °C +60 sec. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
>= 15 °C Clear Difference highest and lowest cell 4-6 min. temperature < 12 °C MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
+20 sec. Clear < 60 °C 20 sec. Over temperature critical Failsafe >= 80 °C +60 sec. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
>= 15 °C Clear Difference highest and lowest cell 4-6 min. temperature < 12 °C MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
EN-IEC 61000-6-1:2007 For systems >96 V, order the M12, HV version. Low voltage directive EN-IEC 60335-1:2012/A11:2014 MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
Unless otherwise mentioned all dimensions are in mm. Figure 23 – HE 100 Ah dimensions [mm] MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Innovation in energy storage Figure 24 - HE 150 Ah dimesions [mm] MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Innovation in energy storage Figure 25 - HE 200 Ah dimensions [mm] MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Innovation in energy storage Figure 26 - HE 300 Ah dimensions [mm] MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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