Summary of Contents for FASTflo MINI Series
- Page 1 ® Providing Pumping Solutions Packaged Pump Station INSTALLATION MANUAL MINI 1000 1500 2000 SERIES SERIES SERIES SERIES...
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Page 3: Table Of Contents
ELECTRICAL Electrical Wiring Instructions Typical Electrical Installation Schematic Std Control Box and Level Alarm Technical Remote Alarm Plate Technical Sealing of Control Panel Conduit Float Switches – Technical CHECKLIST Pre Start Up Checklist www.fastflo.co.nz | Call Free: 0800 327 835... -
Page 4: Before You Begin
Obtain all necessary permits. Call your local relevant authorities before digging to locate all underground lines and cables. y Make sure you have the necessary equipment and supplies before starting your installation. y Determine the ballast requirements for your particular tank size. y Use the electrical requirments specified. www.fastflo.co.nz | Call Free: 0800 327 835... -
Page 5: Health And Safety
NB: PUMP AND VALVE SPECIALTIES IS NOT RESPONSIBLE FOR LOSSES, INJURY OR DEATH RESULTING FROM A FAILURE TO OBSERVE THESE SAFETY PRECAUTIONS, MISUSE OF PUMPS OR EQUIPMENT. www.fastflo.co.nz | Call Free: 0800 327 835... -
Page 6: Plumbing Instructions And Installation Procedures
& INSTALLATION PROCEDURES IMPORTANT: Please read all instructions before commencing installation. Excavate hole for tank. Excavation should be 100mm deeper than tank. Approximate excavation hole size to allow:- FASTFLO MINI 950mm deep x 1.0m diameter FASTFLO 1000 1.8m deep x 1.5m diameter FASTFLO 1500 2.2m deep x 1.5m diameter... - Page 7 (mounted on building adjacent to pump station). Refer to electrical installation diagram and instructions. Refer to Electrical Wiring Instructions for testing pump(s) and alarms. 14. Feed pump and alarm float cables through conduit(s) to control box/panel. www.fastflo.co.nz | Call Free: 0800 327 835...
- Page 8 Lift high level float and check audio-visual alarm operation. Check that ball isolation valve in tank is turned on. Bolt down lid with stainless steel bolts provided or padlock lids if provision available. www.fastflo.co.nz | Call Free: 0800 327 835...
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Page 9: Typical Plumbing Installation
Control Panel to be mounted on wall in a position within close proximity to pump station y Tank to be backfilled with compatable material in 300mm layers. y Must have a concrete plug in high water table areas. www.fastflo.co.nz | Call Free: 0800 327 835... - Page 10 CONCRETE BALLAST (0.3m3) SUBMERSIBLE PUMP REQUIRED IF INSTALLED IN HIGH SELECTION TO SUIT SITE WATER TABLE AREA (BY OTHERS) CONDITIONS www.fastflo.co.nz | Call Free: 0800 327 835 FASTFLO PUMP SYSTEMS FASTFLO " MINI" PUMP STATION (ROUND 330 TANK LITRE TANK)
- Page 11 VALVE CONCRETE BALLAST REQUIRED IF INSTALLED IN HIGH WATER TABLE AREA 1800 (BY OTHERS) FASTFLO PUMP SYSTEMS FASTFLO "1000/1500/2000" SINGLE PUMP 1:10 PACKAGED PUMP STATION FFP1-A www.fastflo.co.nz | 41 Raiha St, Elsdon, Porirua TYPICAL ARRANGEMENT P O Box 56-008, Wellington 5249...
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Page 12: Uniseal Instructions
76.2mm U300 3” 3.500” 89mm 4” 101.6mm U400 4” 4.500” 114mm 5” 127mm U600 6” 6.625” 168mm 7” 178mm U400-35 4” 110mm 5” 127mm U600-35 6” 160mm 7” 178mm Metric Hole Tolerance +2mm. www.fastflo.co.nz | Call Free: 0800 327 835... -
Page 13: Important Notes For All Installations
ALL WORK MUST BE CARRIED OUT BY A REGISTERED DRAINLAYER AND MUST COMPLY WITH THE PLUMBING REGULATIONS AND CODES OF PRACTICE Each FASTFLO Pump Station installation should be done in accordance with local Territorial Authority requirements. All discharge pipework bends should be large radius type (formed swept bends). -
Page 14: Ventilation Requirements
All vents shall terminate in accordance with AS/NZS3500.2 and the vent shall be taken from the top of the pump chamber. IMPORTANT NOTE AIR ADMITTANCE VALVES MUST NOT BE USED ON A FASTFLO PUMP STATION AT ANY TIME. ALL VENTS MUST BE OPEN TO ATMOSPHERE. www.fastflo.co.nz |... -
Page 15: Important Notice For Installer When Backfilling Holding Tank
If further backfill is required, this should be compacted in 300mm layers (as above), BUT ONLY ONCE CONCRETE HAS SET. Tank should continue to be filled with water as the backfilling is done. www.fastflo.co.nz | Call Free: 0800 327 835... -
Page 16: Electrical Wiring Instructions
Rating Amps Phase Type F-21U(F) 0.75 kW 5.3 Amps 1-phase Vortex F-21P(F) 0.75 kW 5.3 Amps 1-phase Cutter 32GF21.0(F) 1.0kW 6.4 Amps 1-phase Grinder GR PLUS 32GF21.5(F) 1.5 kW 10.2 Amps 1-phase Grinder www.fastflo.co.nz | Call Free: 0800 327 835... -
Page 17: Typical Electrical Installation Schematic
If pump station is to be further than 6m from house, pump and control cables will need to be extended - ensure joint is waterproof. y No cable joints are permitted in conduit. www.fastflo.co.nz | Call Free: 0800 327 835... -
Page 18: Std Control Box And Level Alarm Technical
MUTE BUTTON Mutes alarm/test function if pressed for 3 secs OVERLOAD RESET CONTROL MCB BUTTON Isolates alarm PCB ALARM PCB Shuts off Provides if pump is alarm blocked fuctionality TERMINALS Connection to external wiring www.fastflo.co.nz | Call Free: 0800 327 835... -
Page 19: Remote Alarm Plate Technical
Indicated mains Indicates a high alarm PCB high to low level power is on wetwell level (N/O) always) MUTE BUTTON LEVEL INPUT Mutes alarm/test function if pressed for 3secs TERMINALS From alarm PCB www.fastflo.co.nz | Call Free: 0800 327 835... -
Page 20: Sealing Of Control Panel Conduit
Before installing the cover make certain that all cords are cable-tied up and clear of the pump level control. SEALING WHERE CONDUIT ENTERS SEALING WITH CABLE GLAND ELECTRICAL ENCLOSURE (WHEN SEALED CABLE GLAND OPTION (IF SEALED SEPARATE VENT MUST BE USED) SHOULD BE USED) www.fastflo.co.nz | Call Free: 0800 327 835... -
Page 21: Float Switches Technical
Pumping Range 20 - 90cm (8 - 36inches) Max Voltage 240Vac 50/60Hz Max Run Current 10amp (COS 0) Cable Material Chlorinated Polyethylene Cable Size ø8mm / 2 x .75mm² Housing Material Polypropylene www.fastflo.co.nz | Call Free: 0800 327 835... -
Page 22: Pre Start Up Checklist
❒ Are all the wiring connections secured ❒ Turn the circuit breaker in control panel to “OFF” position ❒ Turn the circuit breaker in the household breaker panel to the “ON” position ❒ www.fastflo.co.nz | Call Free: 0800 327 835... - Page 23 ® Providing Pumping Solutions www.fastflo.co.nz | Call Free: 0800 327 835...
- Page 24 ® Providing Pumping Solutions www.fastflo.co.nz | Call Free: 0800 327 835...
- Page 25 ® Providing Pumping Solutions www.fastflo.co.nz | Call Free: 0800 327 835...
- Page 26 ® Providing Pumping Solutions www.fastflo.co.nz | Call Free: 0800 327 835...
- Page 28 ® Providing Pumping Solutions...