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MIG/FLUX-CORE WIRE WELDER KIT
199-8594-6
Congratulations on the purchase of your new MIG/Flux-Core Wire Welder. In
order to ensure you have the best possible experience please read through the
following instructions. If you require any help please contact the customer
service department at:
Version no. 02
1-866-JOBMATE
(1-866-562-6283)
Contact us for assistance, we're here to help.
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Summary of Contents for jobmate 199-8594-6
- Page 1 MIG/FLUX-CORE WIRE WELDER KIT 199-8594-6 Congratulations on the purchase of your new MIG/Flux-Core Wire Welder. In order to ensure you have the best possible experience please read through the following instructions. If you require any help please contact the customer service department at: Version no.
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Page 2: Quick Start Guide
Quick Start Guide DANGER Never plug in the power cord before the welder is fully assembled. Description MIN/MAX voltage setting 1/2 voltage setting Wire speed adjustment knob RTIS /AVE “D”. NING ayed fuse marked branch circuit. a time-del utilisez un fusible on a 20 A d by... -
Page 3: Table Of Contents
Table of Contents ..............................2 uick tart uide 1. S ..............................4–5 afety dvice 1.1 d ..................................4 efinitionS 1.2 S ................................4 afety warninGS 2. i .............................6–8 mportant nformation 2.1 d ..................................6 eScription 2.2 G ..............................7 aS connection and Selection 2.3 w ..............................8 ire drive compartment 3. -
Page 4: Safety Advice
Safety Advice 1. S afety dvice IMPORTANT IMPORTANT, RETAIN FOR FUTURE Installation, operation, or maintenance information REFERENCE AND READ CAREFULLY! which is important but not hazard-related. Do not attempt to install or operate this product until you have read the safety instructions in this manual. Safety items READ INSTRUCTION MANUAL throughout this manual are labelled with Danger, Warning, or Caution depending on the risk type. - Page 5 Safety Advice DO NOT EXPOSE TO RAIN GENERAL SAFETY RULES WARNING Do not expose the welder to rain. DO NOT USE THE WELDER IN THE PRESENCE OF FLAMMABLE LIQUIDS OR GASES. SPARKS THAT ARE CREATED DURING RISK OF UV AND IR ARC RAYS USE MAY IGNITE GASES.
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Page 6: I Mportant I Nformation
2.1 Description If the duty cycle of the welder exceeds the maximum level, the internal temperature of the welder will exceed the allowable This JOBMATE portable and gasless MIG/Flux-Core Wire operating range, which in turn makes the thermal overload Welder Kit provides two heat settings, infinite wire speed light glow and causes the welder to shut down automatically. -
Page 7: Gas Connection And Selection
Important Information 2.2 Gas connection and selection Gas hoses, regulator and gas cylinder connections • Connect one end of the gas hose (1) to the gas solenoid valve on the back panel of the welder (2). • Connect the other end of the gas hose to the regulator (3) connected to the shielding gas cylinder (4). -
Page 8: Wire Drive Compartment
Important Information 2.3 Wire drive compartment The wire drive compartment has wire feed components such as wire spool (1), driving mechanism (2) and a set up chart (3). The driving mechanism has an inlet guide tube (4) and an outlet guide tube (5) for guiding the wire across the drive roller. NORMAL OVER CURRENT JM-1998594-04... -
Page 9: S Cope Of D Elivery
3.1 Unpacking WARNING • If any parts are damaged or missing, please call the Jobmate number 1-866-JOBMATE (1-866-562-6283). Please do NOT bring the unit back to the store until you have called this number. • If any parts are missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in serious personal injury. -
Page 10: K Ey P Arts D Iagram
Key Parts Diagram 4. K artS iagram ME NT TIS SE AV ER IN G/ ed “D”. WA RN ed fuse mark delay fusib h circu , use a time- ez un on a 20 A branc by fuses fusib les, utilis for use... -
Page 11: Ssembly I Nstructions
Assembly Instructions 5. a SSembly nStructionS 3. Place the wire spool (1) over the spool hub (2). Place the roller plate (3), spring (4) and wing nut (5) above the wire spool one by one. Tighten the wing nut (fig C). WARNING fig C Never plug the power cord (D) into an electrical outlet before... -
Page 12: Pre-Adjustments
Assembly Instructions 6. Pull the drive roller (1) away from the drive roller shaft (2) Select the type of wire using the following table: (fig F). Wire type Availability fig F 0.023" MIG wire 0.03" MIG wire Flux-core wire 0.03" 1. -
Page 13: Setting The Wire Feed Speed
Assembly Instructions 5. Setting the wire spool tension: 15. Turn the power switch to the OFF position. Select a contact a. Turn the wire spool (1) with one hand (fig I). tip that has the same diameter as the wire being used. b. -
Page 14: Ssembling The Hand - Held Welding Shield
Assembly / Operating Instructions 5.5 Assembling the hand-held welding shield 6.2 Current overload button • The overload button (1) is used to control the wire feed 1. Fix two protruding tabs (1) of the handle (2) into the corresponding slots (3) provided at the bottom end of the speed when there is fluctuation in the power supply. - Page 15 Operating Instructions 1. Connect the ground clamp to a scrap piece of the same 4. Turn the wire speed adjustment knob with the other hand material as that of the workpiece to be welded. to its maximum position and continue to hold onto the knob.
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Page 16: Welding Techniques
Operating Instructions 6.4 Welding techniques 6.5 Types of welding beads Stringer bead WARNING • The stringer bead (1) is formed by travelling with the torch (2) in a straight line while keeping the wire and • PROLONGED EXPOSURE TO THE WELDING ARC CAN CAUSE nozzle centered over the weld joint (fig S). -
Page 17: Multiple Pass Welding
Operating Instructions 2. Horizontal position: This position prevents the weld 4. Overhead position: This is the most difficult welding puddle from running downward while allowing slower position. For this position, angle A should be maintained rates of travel speed. For this position, angle B should be at 60 degrees. -
Page 18: Spot Welding
Operating Instructions • Fillet weld joint: Most fillet weld joints on metals of fig b moderate to heavy thickness will require multiple pass welds to produce a strong joint. The sequence of lying multiple pass beads into a T fillet joint and a lap fillet joint is shown below (fig Z). -
Page 19: Maintenance
Maintenance 7. Maintenance WARNING • UNPLUG THE WELDER BEFORE PERFORMING ANY MAINTENANCE OR SERVICE. • ONLY USE THE WELDER AFTER REPLACING OR REPAIRING ANY DAMAGED PARTS OR ACCESSORIES. • USE ONLY RECOMMENDED AND PROPERLY-RATED REPLACEMENT PARTS. FAILURE TO COMPLY COULD LEAD TO SERIOUS INJURY OR DEATH. -
Page 21: Main Circuit Chart
Main Circuit Chart 9. Main Circuit Chart Welding gun switch Circuit Breaker Welding gun Earth champ NO GAS JM-1998594-35... -
Page 22: Troubleshooting
IMPORTANT If your unit still is not functioning properly once you have used this guide, please call the JOBMATE toll-free service number at 1-866-JOBMATE (1-866-562-6283). Please do NOT bring the unit back to the store until you have called this number. -
Page 23: Warranty
11. W arranty This JOBMATE® product is guaranteed for a period of one (1) year from the date of original retail purchase against defects in materials and workmanship. Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period and if covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or specification), at our option.
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