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Twister UltraClean User Manual

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U S E R M A N U A L
PN: 21-10141A_REV03
T W I S T E R T R I M M E R . C O M

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Summary of Contents for Twister UltraClean

  • Page 1 U S E R M A N U A L PN: 21-10141A_REV03 T W I S T E R T R I M M E R . C O M...
  • Page 2 While the dimensions of the two machines are diff erent, the features are iden cal. As such, only images of the standard UltraClean will be shown. T W I S T E R T R I M M E R . C O M...

  • Page 3: Table Of Contents

    T A B L E O F C O N T E N T S Important Safety Informa on Machine Overview Ini al Setup Back Panel Valve Control Panel Overview HMI Screens Opera on Cleaning Maintenance Troubleshoo ng Warranty Informa on Specifi...

  • Page 4: Important Safety Informa On

    Keirton technical support for assistance (see Contact Us on page 46). Do not allow anyone to use the UltraClean without this manual. A fi rst me user of the UltraClean should obtain proper instruc on from this manual.
  • Page 5 Do not allow water to collect on the ground around the UltraClean. This could cause a slipping hazard. • The UltraClean is very heavy. Do not a empt to li the machine without a forkli . Connection and Electrical Safety Information •...
  • Page 6 Some repair will require a qualifi ed service technician who is trained in machinery maintenance, service, and repair. • Suspend opera on of the UltraClean for two hours a er a con nual opera on of 12 hours to prolong the service life of the machine. p g | 4...

  • Page 7: Machine Overview

    M A C H I N E O V E R V I E W LIFT ELECTRICAL SIDE PANEL VALVES LEVELING FEET CASTER CONTROL PANEL Fig. 1 T W I S T E R T R I M M E R . C O M p g | 5...
  • Page 8 M A C H I N E O V E R V I E W LIFTING MAIN RACK TANK STORAGE TANK HEATING TUBES TRANSDUCERS* Fig. 2 *Transducers also located on front wall. FUNNEL LIQUID- LEVEL SENSOR HIGH LIQUID- LEVEL SENSOR Fig.
  • Page 9 M A C H I N E O V E R V I E W INLET VALVE MAIN TANK DRAINAGE VALVE OIL SKIMMER DRAINAGE VALVE STORAGE TANK DRAINAGE VALVE Fig. 4 Fig. 4 FILTER SIDE OF CANISTER MACHINE* FILTER Fig. 5 *Side panel removed.
  • Page 10 Step 1: Remove the Crate Base Using a forkli , li the UltraClean off the crate base. Do not a empt to wheel the machine off the crate base. Sudden jarring of the machine will damage the transducers and electrical Follow your facility’s safety procedures when using a forkli .
  • Page 11 With enough space on the sides and back of the machine to allow for access to the side and back panels. Step 3: Turn on the Breakers To avoid electric shock, it is extremely important that the UltraClean is not connected to power during the following steps: Using a 3mm hex key, remove the four screws on the electrical side panel, and remove the panel.
  • Page 12 WHILE TURNING ON THE BREAKERS. Step 4: Connect the Hoses The UltraClean has four diff erent valves (as shown on page 7), each with a diff erent diameter and purpose: • INLET VALVE (1”): pumps water into the main tank.
  • Page 13 Connect a garden hose to the INLET VALVE. Connect the free end of the remaining three hoses to a drain. Step 5: Connect to Power Read and understand the UltraClean’s electrical requirements (see Specifi ca ons star ng on page 37). Connect the UltraClean to power: Standard UltraClean •...

  • Page 14: Back Panel Valve

    B A C K P A N E L V A L V E Behind the back panel of the standard UltraClean, there is a valve (highlighted in Fig. 8) that must remain half-open for the UltraClean to operate. This valve arrives from Keirton in the correct half-open ensure that it remains in this posi on posi on;...

  • Page 15: Control Panel Overview

    C O N T R O L P A N E L O V E R V I E W POWER SWITCH POWER LIGHT HMI SCREEN EMERGENCY STOP BUTTON ALARM LIGHT AND BUZZER Fig. 9 T W I S T E R T R I M M E R . C O M p g | 1 3...

  • Page 16: Hmi Screens

    H M I S C R E E N S The UltraClean has three screens on the HMI that users must interact with: • Home screen • Opera ng Screen • Alarms Screen. Each screen has unique features: Home Screen Features Fig.
  • Page 17 H M I S C R E E N S 1. Touch to Begin Button The TOUCH TO BEGIN bu on takes the user to the opera ng screen. 2. Settings Button The SETTINGS bu on takes the user to a password protected se ngs screen where advanced factory se ngs can be adjusted for troubleshoo ng (see Fig.
  • Page 18 H M I S C R E E N S Operating Screen Features Fig. 12 1. Cleaning Timer Reading Before opera on, the cleaning mer reading displays how long the cleaning func ons will run for once the ultrasonic func on is started. To adjust this se ng, press the minutes reading and type a new value.
  • Page 19 7. Agitation Switch In addi on to ultrasonic pulses, the UltraClean moves its li ing rack up and down during cleaning to further agitate substances off objects. The AGITATION switch starts and stops this func on.
  • Page 20 H M I S C R E E N S 9. Pump Switch The UltraClean circulates liquid in the tank to further aid cleaning. The PUMP switch starts and stops this func on. 10. Home Button The home bu on takes the user back to the home screen.
  • Page 21 H M I S C R E E N S Alarms Screen Functions Fig. 13 1. Date Column The DATE column displays the date an alarm has gone off . 2. Time Column The TIME column displays the me an alarm started. 3.
  • Page 22 H M I S C R E E N S 4. Count Column The COUNT column displays how many mes a specifi c alarm has gone off . 5. Home Button The home bu on takes the user back to the home screen. 6.

  • Page 23: Opera On

    Step 1: Pre-Operation Inspections Ensure all users are wearing protec ve gloves and eyewear before opera ng the UltraClean. Ensure the UltraClean is securely supported by its leveling feet so the wheels are li ed 0.2in/5mm off the fl oor.
  • Page 24 (see Fig. 15) and rises to a level between the low and high liquid-level sensors (see Fig. 16). Close the INLET VALVE. CAUTION Step 3: Switch on the UltraClean Do not proceed with opera ng procedures unless DO NOT SWITCH ON THE the main tank is full, and the storage tank is fi lled to ULTRACLEAN UNLESS THE MAIN a level between the low and high liquid-level sensors.
  • Page 25 Keirton recommends using the UltraClean Solu on by Twister as it has proven to be compa ble with our devices. The UltraClean Solu on by Twister comes in fi ve gallon (18.9L) pails or 55 gallon (208L) drums* (for purchasing informa on, see Consumables, Spare Parts, and Accessories on page 44).

  • Page 26: Cleaning

    O P E R A T I O N Fig. 18 Fig. 17 Wait for the home screen to appear. Press the TOUCH TO BEGIN bu on. Step 4: Prepare Objects for Cleaning Manually remove any large, easy-to- remove solids from the objects. Press the 1-TOUCH LIFT up bu on, and wait un l the li ing rack is fully raised (see Fig’s 18 and 19).
  • Page 27 O P E R A T I O N Fig. 21 Fig. 20 Step 5: Adjust the Settings Press the cleaning mer reading and type the desired cleaning me in minutes (see Fig’s 21 and 22 on this page and Recommended Cleaning Time on page 23). Press the TARGET temperature reading (see Fig.
  • Page 28 Press the AGITATION switch. Press the PUMP switch. Allow the UltraClean to run. The ACTUAL reading will fl uctuate. When the temperature reaches the TARGET reading, the hea ng func on will switch off . Once the temperature falls 5˚C below the TARGET reading, the hea ng func on will restart un l the temperature reaches the TARGET reading again.
  • Page 29 Pressure wash any residual substances off the objects. iii. Dry the objects with compressed air. Step 8: Switch Off the UltraClean When cleaning is complete and the cleaning rack has been lowered, twist the power switch off . T W I S T E R T R I M M E R . C O M...
  • Page 30 C L E A N I N G For the UltraClean to clean most eff ec vely, the tanks needs to be cleaned themselves every 20-40 uses. To clean the UltraClean: Ensure all users are wearing protec ve gloves and eyewear.

  • Page 31: Maintenance

    Filter Replacement For the UltraClean to operate most eff ec vely, the fi lter needs to be replaced regularly. The UltraClean has a pressure gauge that determines exactly when the fi lter needs to be replaced. When it does, an alarm will sound.
  • Page 32 Support the fi lter canister with one hand so it does not fall when the fi lter canister nut is loosened. Using the fi lter removal spanner (provided with the UltraClean), loosen the fi lter canister nut (see Fig. 29).
  • Page 33 Fig. 32 Reconnect the canister to the UltraClean: Place the top of the fi lter canister in the UltraClean’s fi lter opening. Using the fi lter removal spanner, ghten the fi lter canister nut fi rmly so water cannot leak out (see Fig. 32).
  • Page 34 T R O U B L E S H O O T I N G When the UltraClean senses a problem with its func oning, the alarm light and buzzer will ac vate. When this occurs: Press the alarm bu on (see Fig. 33). The alarms screen will appear.
  • Page 35 The Heating Tubes are Damaged Possible Causes: • The UltraClean has been switched on before being fi lled. T W I S T E R T R I M M E R . C O M p g | 3 3...
  • Page 36 Contact Us on page 46). The Transducers are Damaged Possible Causes: • The UltraClean has been switched on before being fi lled. • The tanks have been drained while the liquid inside was s ll above room temperature. • The UltraClean has been jarred suddenly.
  • Page 37 T R O U B L E S H O O T I N G Solution: • Check the fi lter. If the fi lter is plugged, replace it (see Filter Replacement on page 29). Un l the fi lter can be replaced, close the half-opened back panel valve (see Back Panel Valve on page 12).

  • Page 38: Warranty Informa On

    The warranty period will begin on the date the machine is purchased by the ini al purchaser. The UltraClean warranty defects can be remedied at any authorized service dealer or directly by Keirton. Any original parts deemed to be defec ve will be replaced free of charge. Keirton reserves the right to use any manufacturer approved replacement part for warranty repair.
  • Page 39 Allow only persons who understand this manual to operate the UltraClean. Keirton claims no liability for any damage or injury that results from the use of the UltraClean by persons who have not read and understood the cau ons, warnings, and danger no ces contained in this manual or through any misuse Please keep of the UltraClean.
  • Page 40 S P E C I F I C A T I O N S Standard UltraClean North American Specifi cations Product Number Product Number 02-10019A (three phase) 02-10030A (one phase) Capacity and Levels Eff ec ve Liquid Level 19.7”/500mm Powered Li Capacity 220.5lbs/100kg...
  • Page 41 S P E C I F I C A T I O N S Features Canister Filter 50 Micron 7” Siemens Touch Screen Hea ng Time From 15˚C to 65˚C 100 Minutes (three phase) 160 Minutes (one phase) Materials Interior 304 Stainless Steel Exterior 304 Stainless Steel...
  • Page 42 S P E C I F I C A T I O N S Standard UltraClean European Specifi cations Product Number Product Number 02-10031A Capacity and Levels Eff ec ve Liquid Level 500mm/19.7” Powered Li Capacity 100kg/220.5lbs Total Tank Capacity 470L/124.2GAL...
  • Page 43 S P E C I F I C A T I O N S Hea ng Time From 15˚C to 65˚C 100 Minutes Materials Interior 304 Stainless Steel Exterior 304 Stainless Steel Power Hea ng Power 12KW Ultrasonic Power 4KW @ 28KHz 380V 3P Plug Fig.
  • Page 44 S P E C I F I C A T I O N S UltraClean Max North American Specifi cations Product Number Product Number 02-10048A (480V Model) 02-10049A (600V Model) Capacity and Levels Eff ec ve Liquid Level 19.7”/500mm Powered Li Capacity 220.5lbs/100kg...
  • Page 45 S P E C I F I C A T I O N S Power Hea ng Power 30KW Ultrasonic Power 8KW @ 28KHz UltraClean Max European Specifi cations Product Number Product Number 02-10050A (380V Model) Capacity and Levels Eff ec ve Liquid Level 500mm/19.7”...
  • Page 46 S P E C I F I C A T I O N S Hea ng Time From 15˚C to 65˚C 90 Minutes Materials Interior 304 Stainless Steel Exterior 304 Stainless Steel Power Hea ng Power 30KW Ultrasonic Power 8KW @ 28KHz p g | 4 4 T W I S T E R T R I M M E R .

  • Page 47: Consumables, Spare Parts, And Accessories

    Clamp for 1 ⁄ Hose 14-10211 ” Clamp for ⁄ Hose 14-10212 ” Hand Pump for 55 GAL UltraClean Solu on 14-10216 Twister Foam Cannon 25-0024 T2 Two-Set Cleaning Rack 24-10253A The T2 Two-Set Cleaning Rack can hold simultaneously: •...
  • Page 48 C O N S U M A B L E S , S P A R E P A R T S A N D A C C E S S O R I E S Spare Parts Item Product Number Spare Parts Kit for Standard UltraClean North 27-10059A American Three Phase Models Spare Parts Kit for Standard UltraClean North 27-10058A...

  • Page 49: Contact Us

    C O N T A C T U S Keirton technical support is available between 7 a.m. and 7 p.m. Pacifi c Standard Time seven days a week at: 1-888-254-3204 • support@keirton.com • T W I S T E R T R I M M E R . C O M p g | 4 7...
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This manual is also suitable for:

Ultraclean maxUltraclean 02-10030aUltraclean 02-10019a

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