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WeatherMaster Eclipse Shutters Installation Manual

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Eclipse Shutters
Installation Manual

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Summary of Contents for WeatherMaster Eclipse Shutters

  • Page 1 Eclipse Shutters Installation Manual...

  • Page 2: Installation Tools Required

    INSTALLATION INSTALLATION TOOLS REQUIRED • Rechargeable, variable speed 10mm drill • Hinge shims (available if requested for no-frame applications only 38mm x No.) • Slot screw driver • Non-marking hammer with 25mm head for tapping frames into position • 10mm diameter drill bit •...

  • Page 3: General Information

    GENERAL INFORMATION SHUTTER PANEL PARTS DIAGRAM P a g e...
  • Page 4 TWO PART HINGES Available colours: White, Vanilla and Stainless Steel. Note: All panels, frames and T-Posts are pre-hinged (Except for mounts using Mounting Strips) P a g e...
  • Page 5 SHUTTER PANEL PARTS P a g e...
  • Page 6 OPERATING AND DEPTH CLEARANCE REVEAL MOUNT WITH NO FRAME (DIRECT MOUNT) Depth Clearance NOTE: With optional 32mm With Tilt Bar/SmartView With Clearview/Hidden extended leaf hinges, the Tilt depth clearance for shutters can be reduced by up to 64mm Louvre = 48mm 64mm Louvre = 64mm 16mm.
  • Page 7 REVEAL MOUNT WITH 19MM X 19MM MOUNTING STRIP AND BENT- LEAF HINGE Depth Clearance NOTE: Depth clearance With Tilt Bar/SmartView With Clearview/Hidden can be reduced by 25mm if Tilt mounting strip is installed closer to the edge of the 64mm Louvre = 54mm 64mm Louvre = 64mm opening.
  • Page 8 REVEAL MOUNT WITH L-FRAME Depth Clearance NOTE: For recessed/Inside With Tilt Bar/SmartView With Clearview/Hidden Fit mounts the depth Tilt clearance is measured from the front of the L-frame. 64mm Louvre = 54mm 64mm Louvre = 64mm Other frame options are the "Sill Z"...
  • Page 9 REVEAL MOUNT WITH Z-FRAME Depth Clearance NOTE: Depth clearance is With Tilt Bar/SmartView With Clearview/Hidden the minimum window Tilt opening required for louvres to 64mm Louvre = 32mm 64mm Louvre = 41mm operate without interference. 89mm Louvre = 41mm 89mm Louvre = 54mm 114mm Louvre = 54mm 114mm Louvre = 67mm P a g e...
  • Page 10 REVEAL MOUNT WITH BULLNOSE Z-FRAME WITH FLEX Depth Clearance NOTE: Depth clearance is With Tilt Bar/SmartView With Clearview/Hidden the minimum window Tilt opening required for louvres to 64mm Louvre = 35mm 64mm Louvre = 45mm operate without interference. 89mm Louvre = 41mm 89mm Louvre = 57mm 114mm Louvre = 54mm 114mm Louvre = 70mm 10 |...
  • Page 11 REVEAL MOUNT WITH TRIM FACE WITH FLEX Depth Clearance NOTE: Depth clearance is With Tilt Bar/SmartView With Clearview/Hidden the minimum window Tilt opening required for louvres to 64mm Louvre = 29mm 64mm Louvre = 38mm operate without interference. 89mm Louvre = 38mm 89mm Louvre = 51mm 114mm Louvre = 51mm 114mm Louvre = 64mm 11 |...
  • Page 12 REVEAL MOUNT WITH DELUXE FRAME Depth Clearance NOTE: Depth clearance is With Tilt Bar/SmartView With Clearview/Hidden the minimum window Tilt opening required for louvres to 64mm Louvre = 29mm 64mm Louvre = 38mm operate without interference. 89mm Louvre = 38mm 89mm Louvre = 51mm 114mm Louvre = 51mm 114mm Louvre = 64mm 12 |...
  • Page 13 REVEAL MOUNT WITH L-FRAME Depth Clearance NOTE: Depth clearance is With Tilt Bar/SmartView With Clearview/Hidden the minimum window Tilt opening required for louvres to 64mm Louvre = 0mm 64mm Louvre = 13mm operate without interference. 89mm Louvre = 13mm 89mm Louvre = 26mm 114mm Louvre = 22mm 114mm Louvre = 38mm 13 | P a g e...
  • Page 14 REVEAL MOUNT BESIDE ARCHITRAVE WITH L-FRAME Depth Clearance NOTE: Extensions are With Tilt Bar/SmartView With Clearview/Hidden required to prevent louvres Tilt from hitting the architrave. Actual clearance depends 64mm Louvre = 0mm 64mm Louvre = 0mm on the size of the architrave. 89mm Louvre = 0mm 89mm Louvre = 0mm 114mm Louvre = 0mm...
  • Page 15 SLIDING/OPEN SLIDING SHUTTERS TRACK SYSTEM SLIDING SHUTTERS TRACK SYSTEM DIAGRAM 15 | P a g e...
  • Page 16 SLIDING SHUTTERS TRACK SYSTEM DIAGRAM – OPEN SLIDING 16 | P a g e...
  • Page 17 SLIDING SHUTTERS INSTALLATION INSTRUCTIONS 1. FRAME ASSEMBLY If this is 2, 3 or 4 sided, then refer to Diagram C for frame assembly instructions. Once the frames are assembled, installation holes are required by using a 10mm drill bit. A. For a Recess mount, drill a 10mm hole through the first layer of vinyl, within the mounting area every 254mm starting at each end of the frames (TOP Only).
  • Page 18 10. ATTACH VALANCE Attach valance brackets to the front of the frame. Once all brackets are secure, position the channel on the back of the valance so that it rests on the bracket. The valance will need to be on a 45 degree angle, with the bottom of the valance further into the room.
  • Page 19 SLIDING SHUTTERS FRAME ASSEMBLY 1. Insert the provided 3 screws though the top frame 2. Line up the screw through the screw ports inside the side frames (fasten tightly) 19 | P a g e...
  • Page 20 SLIDING SHUTTERS RECESS MOUNT APPLICATION 20 | P a g e...
  • Page 21 SLIDING SHUTTERS RECESS MOUNT APPLICATION 21 | P a g e...
  • Page 22 SLIDING SHUTTERS FACE MOUNT APPLICATION 22 | P a g e...
  • Page 23 SLIDING SHUTTERS FACE MOUNT APPLICATION 23 | P a g e...
  • Page 24 SLIDING SHUTTERS BOTTOM TRACKS Internal Tracks A. This is a standard track supplied. Installed on top of carpets, tiles etc. B. Recess track. C. Recess track used before laying tiles. 24 | P a g e...
  • Page 25 SLIDING SHUTTERS FRAME EXTENSION 1. The Track Frame Extension is used for SLIDING, SLIDING open, Triple SLIDING and Bi- Fold frame systems. 2. Track Frame Extension increases the projection of the shutter by 19mm. 3. Orient the extension so that it mates with the back of the frame. Use an installation screw to attach the extension to the frame, as shown below SLIDING Frame Extension increases the projection of the frame by 19mm.
  • Page 26 SLIDING SHUTTERS LIGHT BLOCK BETWEEN PANELS SLIDING SHUTTERS ASSEMBLY OF LIGHT BLOCK BETWEEN PANELS Top view – assembly of light block between Open SLIDING Panels 1. Orient the vertical jamb as shown (left). 2. Drill 9mm holes every 500mm from the top through the first two layers. 3.
  • Page 27 TRIPLE SLIDING SHUTTERS TRACK SYSTEM DIAGRAM 27 | P a g e...
  • Page 28 TRIPLE SLIDING SHUTTERS INSTALLATION INSTRUCTIONS 1. FRAME ASSEMBLY If this is a 2, 3 or 4 sided application, then refer to Diagram C for frame assembly instructions. Once the frames are assembled, installation holes are required by using a 10mm drill bit. A.
  • Page 29 9. SECURE SIDE FRAMES IF APPLICABLE To prevent the ends of the frames from being distorted by the frame assembly screws, spacers are placed at each end of any frame that has adjacent side frames. During frame assembly, the screw will pass through the top frame and spacer, then into the side frame.
  • Page 30 SLIDING SHUTTERS - RECESS MOUNT APPLICATION 30 | P a g e...
  • Page 31 SLIDING SHUTTERS - FACE MOUNT APPLICATION 31 | P a g e...
  • Page 32 SLIDING SHUTTERS BOTTOM TRACKS Internal Tracks A. This is a standard track supplied. Installed on top of carpets, tiles etc. B. Recess track. C. Recess track used before laying tiles. 32 | P a g e...
  • Page 33 SLIDING SHUTTERS - FRAME EXTENSION 1. The Track Frame Extension is used for SLIDING, SLIDING Open, Triple SLIDING and Bi-Fold frame systems. 2. Track Frame Extension increases the projection of the shutter by 19mm. 3. Orient the extension so that it mates with the back of the frame. Use an installation screw to attach the extension to the frame, as shown below.
  • Page 34 SLIDING SHUTTERS - LIGHT BLOCK BETWEEN PANELS Top view – assembly of light block between Triple SLIDING panels 1. Orient the mounting strip as shown 2. Drill 10mm holes every 500mm from the top through the first two layers 3. Set #8 x 25mm SLIDING screws 4.
  • Page 35 BI-FOLD TRACK SYSTEM DIAGRAM Clearance 15mm Internal Tracks (Nominal) 35 | P a g e...
  • Page 36 BI-FOLD SHUTTERS INSTALLATION INSTRUCTIONS 1. FRAME ASSEMBLY If this is a 2,3 or 4 sided application go to diagram on the following page for frame assembly instructions. Once the frames are assembled, installation holes are made using a 10mm drill bit. A.
  • Page 37 8. BOTTOM TRACKS AND GUIDES Align the bottom track between the pivots or in line with the screw indicator line on the side frames. Secure the track with either the screws supplied or silicon along the back of the track. Engage the bottom guides into the channel of the bottom tracks. 9.
  • Page 38 BI-FOLD SHUTTERS DIAGRAM D - FACE MOUNT 38 | P a g e...
  • Page 39 BI-FOLD SHUTTERS DIAGRAM E - RECESS MOUNT 39 | P a g e...
  • Page 40 BI-FOLD SHUTTERS BOTTOM TRACKS Internal Tracks Bottom Tracks A. This is a standard track supplied. Installed on top of carpets, tiles etc. B. Recess track. C. Recess track used before laying tiles. 40 | P a g e...
  • Page 41 BI-FOLD SHUTTERS - FRAME EXTENSIONS 41 | P a g e...
  • Page 42 TRACK SYSTEM VALANCES VALANCE DIAGRAM FEATURES AND BENEFITS 1. Three valance options available: • 127mm Crown Valance • By-pass Valance (89mm) • Bi-Fold Valance (64mm) 2. Corner keys can be used to assist in the assembly of valance returns. 3. Valance brackets used to attach valance assembly to frame. 42 | P a g e...
  • Page 43 VALANCE INSTALLATION 1. Attach valance brackets to the front of the frame. Brackets should be 152mm from each end of the frame and spaced no more than 457mm apart. 2. Once all brackets are secure, position the channel on the back of the valance so that it rests on the bracket.
  • Page 44 3. Rotate the bottom of the valance down and back to a vertical orientation until locked into all brackets. 4. To remove the valance, use a flat head screwdriver or similar, push up on the plastic tab located at the bottom of the valance bracket. Repeat this for each bracket while holding the valance.
  • Page 45 VALANCE RETURN OPTIONS RECESS MOUNT FULLY RECESSED FRAME - SQUARE CUT VALANCE 45 | P a g e...
  • Page 46 FACE MOUNT STANDARD FULL LENGTH VALANCE RETURNS 46 | P a g e...
  • Page 47 INSTALLATION REVEAL MOUNT WITH NO FRAME INSTALL TOP HINGE • Starting with the left panel(s), place panel into opening. • Position the panel so it has equal clearance at the top and bottom. Make a pencil mark under the top hinge. •...
  • Page 48 INSTALLATION PANEL LOCK RAMP INSTALLATION FOR WHEN NO FRAME ORDERED (DOES NOT APPLY IF A FRAME IS ORDERED) PROCEDURE 1. The Panel Lock Cap Assembly will be installed during fabrication. 2. Once the shutter and panels have been installed, make a mark on the frame with a pencil to show where the centre of the Panel Lock Plunger is located.
  • Page 49 INSTALLATION MAGNETIC CATCH PLACEMENT Note: All magnets and catches must be installed. Mount magnets on frames. When there is no frame, mount magnets on window sill or jamb. Receiver plate mounts on bottom and top cross rails. Magnets & Catches will not be used if the panel lock has been installed.
  • Page 50 INSTALLATION CATCH RECEIVER INSTALLATION Optional Scribe may be glued on the side or Mounting Strip may be screwed on the black of the panel to minimise or eliminate any side gap that is created when using catch receivers. PROCEDURE 1. Install bottom frame 2.
  • Page 51 INSTALLATION FRAME ASSEMBLY FOR 3 OR 4 SIDED FRAMES GLUING CORNER KEYS • Apply Loctite 474 (or Contact Cement) to outside surface of corner key. • Frame over corner key. Hold firmly until it is set (10 to 20 seconds). ASSEMBLY •...
  • Page 52 T-POST INSTALLATION 1. T-POSTS • T-Posts are used as a divider to hinge single or bi-fold panels when openings are too wide to hinge panels from the side. T-Posts can be placed directly in front of any existing window mullion. 2.
  • Page 53 T-POSTS INSTALLATION ALIGTMENT BLOCK WITH 3-SIDED FRAME MOUNTING ON WINDOW SILL 1. ATTACH T-POST BLOCKS TO FRAME • Stack two T Post Alignment Blocks, both with the tabs facing down. • Lay out the top frame so that the light block is facing up. •...
  • Page 54 T-POST INSTALLATION ALIGNMENT BLOCK WITH 4-SIDED FRAME 1. ATTACH T-POST BLOCKS TO FRAME • Stack two T Post Alignment Blocks, both with the tabs facing down. • Lay out the top frame so that the light block is facing up. •...
  • Page 55 RECESS/INSIDE FIT MOUNT INSTALLATION WITH L-FRAME 1. ASSEMBLE FRAMES • See relevant frame assembly pages 2. PLACE FRAME IN OPENING • The top part of the frame is indicated by a greater amount of distance from the top of the top hinge to the edge of the frame. The label will indicate left and right side.
  • Page 56 RECESS/INSIDE FIT MOUNT INSTALLATION WITH D, T, BULLNOSE Z OR Z-FRAMES 1. ASSEMBLE FRAMES • See relevant frame assembly pages 2. PLACE FRAME IN OPENING • The top part of the frame is indicated by a greater amount of distance from the top of the top hinge to the edge of the frame.
  • Page 57 REVEAL/INSIDE FIT MOUNT INSTALLATION AND FACE MOUNT WITH MOUNTING STRIP 1. DRILL INSTALLATION HOLES • 10mm diameter holes must be drilled at each hinge. 2. PLACE SIDE FRAME IN OPENING • The top part of the frame is indicated by a greater amount of distance from the top of the top hinge to the edge of the frame.
  • Page 58 FACE/OUTSIDE FIT MOUNT INSTALLATION WITH L- FRAME 1. ASSEMBLE FRAMES • See relevant frame assembly pages • Corner key for outside mount L-Frames must be glued in place. 2. HOLD FRAME ON OPENING • The top part of the frame is indicated by a greater amount of distance from the top of the top hinge to the edge of the frame.
  • Page 59 FRENCH DOOR SHUTTERS WITH NO CUT-OUTS SIDED FRAME (TOP & BOTTOM) FRAME ASSEMBLY • No frame assembly required. FRAME & CATCH RECEIVER INSTALLATION • Partially set an installation screw into the bottom frame. • Set the bottom frame on the door below the glass to determine proper position of the frame and mark the position with a pencil.
  • Page 60 3 AND 4 SIDED FRAME FRAME ASSEMBLY • Remove lock tabs from the supplier corner keys, then glue into each mitered corner. Allow the glue to set before installing the frame. • For 3 sided frame, glue frame caps onto the straight cut ends of the top and bottom frames, if not already done.
  • Page 61 INSTALLATION OF POWERVIEW SHUTTERS Installation of shutters with PowerView does not differ from standard shutters. It is critical to make sure that coupled panels are installed evenly. The couplers must make full contact to work properly. If the shutters are not installed correctly, the motor panel will operate, and the non-motor panel will incur lag in louvre rotation or fail to operate.
  • Page 62 BATTERY ASSEMBLY INSTALLATION Battery assembly installation instructions Lay the battery cover on a flat surface, face down with the contoured rib on the left Orient the battery wand so the contoured end is on the left, the flat end is on the right and the clear window is facing down Place the battery wand into the cover in the flat position Rotate the battery wand forward so that it snaps in behind the two vertical wall...

  • Page 63: Battery Replacement

    BATTERY REPLACEMENT Low Battery Warning: Shutter Motor The program button will blink 8 red blinks after each move until batteries are changed or power completely runs out. Replace batteries 1. Open the shutter panel to access the battery cover(s) 2. Slide the battery cover to unlock (slide towards the side of the panel with the program button), as indicated on the face of the battery cover, then rotate the battery cover with battery wand towards you 3.