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Warn Industries 80558 Installation Instructions Manual

Front plow mounting kit application: 2007 + suzuki king quad 450-750

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Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible
to warn you about all potential hazards associated with this product, you must use your own good judg-
ment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUC-
TIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard. These
signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recom-
mendations.
CAUTION signals a hazard that may cause minor to moderate injury, if you do not
follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
general information worthy of special attention.
Failure to observe these instructions could lead to severe injury or death.
Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical
wires, and other objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be dam-
aged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal
injury.
Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying
chips can cause eye injury.
Always use extreme caution when cutting and trimming during fitting.
Always remove jewelry and wear eye protection.
Never lean over battery while making connections.
Never route electrical cables:
Across any sharp edges.
Through or near moving parts.
Near parts that become hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation and operation.
Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
Never operate this WARN product with damaged or missing parts.
WARN INDUSTRIES
©2007 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.
INSTALLATION INSTRUCTIONS
Front Plow Mounting Kit
Front Plow Mount Kit: 80558
Application: 2007 + Suzuki King Quad 450-750
WARNING
INJURY HAZARD
PAGE 1
80565A1

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Summary of Contents for Warn Industries 80558

  • Page 1 Always perform regular inspections and maintenance on the winch, winch mount and related hardware.  Never operate this WARN product with damaged or missing parts.  WARN INDUSTRIES PAGE 1 80565A1 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 2 Read installation and operating instructions thoroughly. Table of Contents Parts List ............3 Tools Required ..........3 III. Installation ............4-6 Maintenance/Care ..........7 WARN INDUSTRIES PAGE 2 80565A1 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 3: Parts List

    • Flat Blade Screwdriver Lock Nut M8 Spacer 5/16x3/8x3/4 Alum Tab Plow RH Jogged Tab Plow LH Jogged Pin, Plow Retaining WARN INDUSTRIES PAGE 3 80565A1 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 4: Installation

    Once loosened the lower section of front bumper will rotate away from the frame. Figure 4 WARN INDUSTRIES PAGE 4 80565A1 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 5 Install the M8 x 30mm flange head bolts provided in this kit to secure the mount, spacers, and bumper to the frame. Figure 7 WARN INDUSTRIES PAGE 5 80565A1 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 6 Tighten the fasten- ers after the plow is assembled and installed in the mount per the plow assembly instructions. Figure 8 WARN INDUSTRIES PAGE 6 80565A1 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 7: Maintenance/Care

    NEVER OPERATE THE WINCH WITH DAMAGED OR MISSING PARTS. FAILURE TO FOLLOW THIS WARNING MAY CAUSE VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH. WARN INDUSTRIES PAGE 7 80565A1 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.